Low-Density High-Strength Degradable Temporary Plugging Agent
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Solution Overview
Problem
Current temporary plugging agents in fracturing technology rely on filter cake formation, which limits the expansion of plugging modes and requires a low-density, high-strength, degradable solution for effective crack steering and reservoir permeability restoration.
Innovation Solution
A temporary plugging agent composed of 60-85% polylactic acid, 5-20% starch, 5-10% polycaprolactone, 2-5% solubilizing agent, and 2-5% toughening agent, with specific ratios and properties, is developed for extrusion molding, allowing for bridge plugging and degradation within the reservoir temperature range.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional filter cake plugging agents are used, then plugging function is achieved, but density is high and strength is insufficient
Solution Approach 1:
The patent uses composite materials by combining polylactic acid (60-85%), starch (5-20%), and polycaprolactone (5-10%) to create a temporary plugging agent that achieves high strength while maintaining low density. The composite structure allows the material to exhibit both structural integrity and lightweight properties simultaneously.
Solution Approach 2:
The patent changes the physical and chemical parameters of the plugging agent by controlling particle size distribution (1-4mm), density (1.1-1.3g/cm³), and bearing strength (>52MPa) to achieve optimal performance. These parameter adjustments resolve the contradiction between strength and density.
2Reliability
If permanent plugging agents are used, then crack plugging is effective, but reservoir permeability cannot be restored
Solution Approach 1:
The patent applies dynamics by designing a temporary plugging agent that changes its properties over time. The agent provides strong plugging initially, then degrades naturally through biodegradation of polylactic acid and starch components, allowing the reservoir to restore permeability after the plugging function is no longer needed.
Solution Approach 2:
The patent implements discarding and recovering by using biodegradable materials that naturally decompose after serving their plugging purpose. The degradation products are environmentally friendly and do not harm the reservoir, allowing permeability recovery while maintaining plugging effectiveness during the required period.
3Strength
If high-strength materials are used for bridge plugging, then crack steering capability is improved, but degradation time is excessive
Solution Approach 1:
The patent uses composite materials with different degradation rates - polylactic acid degrades faster than polycaprolactone, creating a staged degradation process. This allows the material to maintain high strength initially, then progressively degrade within 168 hours, balancing bridge plugging strength with timely degradation.
Solution Approach 2:
The patent ensures continuous useful action by maintaining plugging strength throughout the required period, then transitioning smoothly to degradation. The composite structure provides sustained plugging capability followed by controlled breakdown, avoiding sudden loss of function.
Data Source
AI summary
A low density, high-strength, degradable temporary plugging agent which includes 60% by weight to 85% by weight of polylactic acid, 5% by weight to 20% by weight of a starch, 5% by weight to 10% by weight of polycaprolactone, 2% by weight to 5% by weight of a solubilizing agent, and 2% by weight to 5% by weight of a toughening agent, based on 100% by weight of the total weight of the agent. The rigid agent can result in bridge plugging in existing cracks, with a significant increase in pressure. The preparation method is simple, the process requirements are low, and industrial production can be realized. When applied to temporary plugging fracturing, under formation conditions, it can be completely degraded within a certain period of time and will not cause secondary damage to the reservoir, while preventing the agent from polluting the formation and the occurrence of pump accidents.

