Degraded Particulate Filter Pressure Sensor Soot Load Estimation

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Solution Overview

Problem

The degradation of particulate filter pressure sensors in vehicles can hinder the accurate assessment of soot load in carbonaceous soot traps, leading to drivability issues and increased emissions, as existing methods rely solely on pressure differential measurements which may be unreliable.

Innovation Solution

A method that utilizes both pressure sensor output during normal conditions and temperature sensor output when the pressure sensor is degraded to determine the soot load, allowing for timely purging of the carbonaceous soot trap, even when pressure data is unreliable, by correlating exhaust temperature with soot trap loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pressure sensor is used to monitor soot load, then soot trap can be purged timely, but system reliability deteriorates when pressure sensor degrades

Engineering Contradiction:
Improvetimely purging of soot trapVSAvoidsystem reliability when pressure sensor degrades
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system switches from monitoring pressure differential (original parameter) to monitoring exhaust temperature (alternative parameter) when the pressure sensor degrades. This parameter substitution allows the system to continue assessing soot load and triggering purges even when the original sensing method fails, thereby maintaining reliability while preserving the timely purging capability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pressure sensor data is used, then purging can be expeditious, but measurement precision deteriorates when sensor degrades

Engineering Contradiction:
Improveexpeditious purgingVSAvoidsoot load measurement precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The exhaust temperature acts as an intermediary parameter to infer soot load when direct pressure measurement becomes unreliable. By monitoring exhaust temperature trends and using them to trigger purges, the system maintains measurement precision for soot load assessment even when the pressure sensor degrades, thus preserving both expeditious purging and accurate measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If alternative temperature-based method is used when pressure sensor degrades, then system robustness is maintained, but device complexity increases

Engineering Contradiction:
Improvesystem robustnessVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The exhaust temperature sensor serves dual purposes: it monitors engine operating conditions for general control and simultaneously provides soot load assessment data when the pressure sensor degrades. This multi-functionality allows the system to maintain robustness through a single existing sensor rather than adding dedicated backup systems, thereby avoiding increased device complexity while preserving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the carbonaceous soot trap is purged efficiently, maintaining vehicle performance and fuel efficiency without increasing system costs, even when pressure sensor data is unreliable, thereby enhancing system robustness and customer satisfaction.

Implementation Method 1

Temperature in an exhaust system when an engine is stopped may be correlated to an amount of carbonaceous soot that is stored in a carbonaceous soot trap

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11846242B2Methods and system for overcoming a degraded particulate filter pressure sensor
Publication Date: 2023.12.19 FORD GLOBAL TECH LLC
  • US11846242B2 patent drawing
  • US11846242B2 patent drawing
  • US11846242B2 patent drawing

AI summary

Systems and methods for operating an engine that includes an exhaust system with a carbonaceous soot trap described. In one example, a carbonaceous soot load estimate for the carbonaceous soot trap is performed when a differential pressure sensor is degraded. The carbonaceous soot estimate may be performed when the engine is not rotating.