Dehydrated Sugar Substrate for High Methane Biogas

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Solution Overview

Problem

Current biogas production methods face challenges in finding a methanogenic substrate with high methane potential that is stable for long-term storage and produces minimal ammonia and hydrogen sulfide, while also being cost-effective and environmentally friendly.

Innovation Solution

The use of a product obtained through internal dehydration of hydrogenated sugar, specifically a composition comprising monoanhydrohexitols, dianhydrohexitols, and anhydrohexitol polymers, as a methanogenic substrate in biogas production processes, which is stable, biodegradable, and capable of producing biogas with low hydrogen sulfide levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional substrates like liquid manure or glucose are used for biogas production, then the process is simple and cost-effective, but the methane potential is limited and ammonia/hydrogen sulfide content is high

Engineering Contradiction:
Improvemethane yieldVSAvoidammonia and hydrogen sulfide content
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by chemically modifying the molecular structure of sugars through dehydration to form anhydrohexitols and anhydrohexitol polymers. This chemical transformation changes the substrate parameters (molecular weight, solubility, stability) to achieve higher methane potential while reducing harmful gas production during methanization

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by creating a mixture of different anhydrohexitol compounds (monoanhydrohexitols, dianhydrohexitols, and anhydrohexitol polymers) with specific compositional ratios. This composite approach optimizes both methane yield and stability properties while controlling harmful emissions

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If biomass is dehydrated to concentrate it for long-term storage, then storage stability is improved, but the substrate requires storage under nitrogen atmosphere and complex handling

Engineering Contradiction:
Improvestorage stabilityVSAvoidstorage and handling requirements
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent changes the chemical parameters of the substrate by dehydrating sugars to form anhydrohexitols, which fundamentally alters the molecular structure to achieve intrinsic stability without requiring controlled atmosphere storage. The chemical modification enables stability under normal storage conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a substrate that is stable enough for long-term storage without requiring expensive nitrogen atmosphere infrastructure. The simplified storage requirements reduce operational complexity and costs while maintaining substrate integrity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If a methanogenic substrate with high methane potential is sought, then biogas productivity increases, but finding a substrate that is also stable for long-term storage and produces minimal harmful gases becomes difficult

Engineering Contradiction:
Improvemethane potentialVSAvoidstorage stability and emission control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent simultaneously optimizes multiple parameters through chemical dehydration: molecular structure (for methane potential), compositional stability (for storage reliability), and chemical composition (for emission control). This multi-parameter optimization achieves all three goals concurrently

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite of multiple anhydrohexitol compounds with optimized ratios to achieve synergistic effects: high methane potential from the reactive components, long-term stability from the polymer components, and controlled emissions from the balanced composition

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a biogas production process that achieves high methane yield, stability during storage, and reduced ammonia and hydrogen sulfide content, outperforming traditional substrates like liquid manures or glucose.

Implementation Method 1

internal dehydration of a hydrogenated sugar

Methodology Applied
Scientific EffectDehydration:

Implementation Method 2

Biogas is obtained by methanization (also known as anaerobic digestion) of organic matter. The degradation is carried out by microorganisms, under controlled conditions and the absence of oxygen.

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Data Source

PatentUS10731182B2Methanogen substrate for biogas production
Publication Date: 2020.08.04 ROQUETTE FRERES SA

AI summary

The use of a product for internal dehydration of hydrogenated sugar as a methanogen substrate in a method for biogas production, a composition including a monoanhydrohexitol (M), a dianhydrohexitol (D), and anhydrohexitol polymers (P), and a methanisation method.