Medical Delivery Device Linear to Rotational Conversion
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Solution Overview
Problem
Existing medical delivery devices are often overly complex and costly, leading to improper handling and fluid drooling issues due to residual tension in springs and rubber stoppers, which can result in serious consequences and increased manufacturing costs.
Innovation Solution
A delivery device with a manually operated push means that converts linear movement to rotational movement using inclined surfaces and a ratchet interface, allowing for precise dose control and prevention of fluid drooling through a pressure-activated valve.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If advanced functions are added to delivery devices, then the functionality and precision of drug delivery is improved, but the device complexity and manufacturing cost increase
Solution Approach 1:
The patent combines multiple functions into a single integrated cartridge assembly that includes the fluid container, movable wall, plunger rod, and valve mechanism. This merging of components achieves advanced drug delivery functionality while avoiding the complexity of multiple separate parts interacting together.
Solution Approach 2:
The manually operated push means serves multiple functions: it transforms linear movement to rotational movement, drives the plunger rod, and controls fluid expulsion through the valve. This multi-functionality reduces the need for separate components, thereby reducing device complexity while maintaining advanced functionality.
2Manufacturing precision
If advanced functions are added to delivery devices, then the precision of drug delivery is improved, but the manufacturing cost increases
Solution Approach 1:
The device is divided into distinct functional modules: a reusable body and a disposable cartridge. The cartridge contains all precision-critical components (container, movable wall, plunger rod, valve) that require high manufacturing precision. This segmentation allows precision manufacturing to be focused only on the cartridge, which can be mass-produced at lower cost, while the body uses simpler, lower-cost components.
Solution Approach 2:
The cartridge is designed as a disposable component that contains all precision-critical parts. By making the cartridge disposable rather than reusable, the patent eliminates the need for expensive precision manufacturing in the reusable body, thereby reducing overall manufacturing cost while maintaining high precision in the critical drug delivery function.
3Reliability
If complex mechanical solutions are used, then the reliability of drug delivery is improved, but the ease of operation decreases
Solution Approach 1:
The valve is automatically actuated by the linear movement of the plunger rod without requiring additional user actions. The push means simply moves linearly, and the mechanical linkage automatically opens the valve at the appropriate moment. This self-service mechanism ensures reliable drug delivery while keeping the user interface simple and easy to operate.
Solution Approach 2:
The patent introduces a mechanical intermediary system (the linkage between linear push movement and rotational plunger drive) that translates simple user input into complex mechanical actions. This intermediary mechanism handles the complexity internally, allowing the user to operate the device with a simple linear push while maintaining reliable and precise drug delivery through the complex mechanical transformation.
4Stability of the object's composition
If residual tension in springs and rubber stoppers is present, then the system resiliency is improved, but fluid drooling occurs after dose delivery
Solution Approach 1:
The patent extracts and eliminates the problematic residual tension effect by using a valve that closes automatically when pressure drops. Instead of relying on springs and rubber stoppers that maintain residual tension, the valve mechanism is designed to respond to pressure changes, closing reliably when the driving pressure is gone, thereby preventing drooling while maintaining necessary system resiliency.
Solution Approach 2:
The patent changes the operational parameter from relying on residual mechanical tension (springs and rubber stoppers) to relying on pressure differential control. The valve opens and closes based on pressure changes during operation, eliminating the harmful residual tension effect that causes drooling while maintaining system resiliency through pressure-responsive operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device provides easy and effective fluid delivery with reduced complexity and cost, ensuring reliable operation and preventing fluid leakage after dosing by utilizing a simple and cost-effective design with few components.
Implementation Method 1
a first set of surfaces arranged to said manually operated push means inclined with respect to the longitudinal direction co-acting with a second set of inclined surfaces arranged on a rotatable drive means rotatably locked to said plunger rod
Implementation Method 2
said drive means is arranged with a ratchet interface co-operating with a fixed ratchet interface arranged on the body for preventing a return movement of said drive means
Data Source
AI summary
The present invention relates to a delivery device for delivering predetermined amounts of fluid, comprising a body (10), a container (16) filled with fluid to be delivered arranged inside said body, said container comprising an opening for expelling said fluid and a wall (18) movable inside said container (16), a threaded plunger rod (46) arranged movable inside said body (10) in the longitudinal direction and in contact with said movable wail (18), a manually operated push means (14, 60) movable in the longitudinal direction capable of, upon operation, move said plunger rod (46) towards said movable wall (18), thereby expelling fluid, and means for transforming a generally linear movement of said push means (14, 60) to a rotational movement of said plunger rod (46).


