Delta-Wye Transformer Open Phase Detection via Current Imbalance

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Solution Overview

Problem

Detecting open phase conditions in transformers connected to a power grid is challenging, especially for delta-wye transformers, as mere voltage and current measurements on the power grid side are insufficient due to magnetic flux regeneration, and existing methods require additional signals and processes, increasing costs and complexity.

Innovation Solution

A method and system that determine current imbalances on the power grid side and balances on the inverter/load side of the transformer using a controller, allowing for the detection of open phase conditions without additional hardware or processes, by comparing currents on both sides of the transformer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage and current measurements are taken only on the power grid side of the transformer, then the measurement process is simple, but open phase conditions cannot be reliably detected due to magnetic flux regeneration

Engineering Contradiction:
Improveopen phase detection accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extends the measurement from a single dimension (power grid side only) to multiple dimensions by incorporating current measurements from both the power grid side and the inverter/load side of the transformer. This multi-dimensional measurement approach enables reliable open phase detection by providing sufficient information to distinguish between normal operating conditions and open phase conditions, resolving the detection reliability issue without requiring complex additional hardware.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If additional injection signals and monitoring processes are implemented to detect open phase conditions, then detection reliability improves, but system complexity and cost increase

Engineering Contradiction:
Improveopen phase detection accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes the existing current measurements already being taken for other purposes (power management, control) and repurposes them for open phase detection. By analyzing the relationship between currents on both sides of the transformer using existing sensors and controllers, the system achieves reliable open phase detection without requiring additional injection signals, sensors, or complex monitoring processes, thus maintaining system simplicity while improving detection reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If current measurements are taken on both sides of the transformer, then open phase conditions can be reliably detected, but the quantity of measurements and data processing increases

Engineering Contradiction:
Improveopen phase detection accuracyVSAvoidmeasurement data volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent extracts only the essential information needed for open phase detection from the current measurements on both sides of the transformer. By focusing on the relationship between the measured currents and applying logical analysis to determine phase balance conditions, the system derives open phase detection capability without requiring processing of large volumes of data, thus maintaining data processing efficiency while achieving reliable detection.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12066502B2Open phase detection
Publication Date: 2024.08.20 CATERPILLAR INC
  • US12066502B2 patent drawing
  • US12066502B2 patent drawing
  • US12066502B2 patent drawing

AI summary

An example transformer includes a controller that determines the currents on a power grid side of the transformer, as well as an inverter/load side of the transformer. The transformer may be of a delta-wye configuration. The controller compares the currents on the delta side of the transformer to the currents on the wye side of the transformer to determine whether the currents on either side are imbalanced. If the currents on the delta side are balanced, while the currents on the wye side are imbalanced, then the controller may determine that an open phase condition exists on the wye side of the transformer. Alternatively, if the currents on the delta side are imbalanced or if the currents on the delta side are balanced and the currents on the wye side are also balanced, then the controller determines that no open phase condition exists.