Demolition Material Wet Sorting for Pollutant Density Separation

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Solution Overview

Problem

Existing methods inadequately address the efficient separation of contaminated and non-contaminated demolition materials, particularly those containing pollutants such as polychlorinated biphenyls (PCBs), polycyclic aromatic hydrocarbons (PAHs), heavy metals, and radioactive substances, leading to inefficient recycling and increased disposal of valuable building materials.

Innovation Solution

A method involving the crushing, dry or wet classification, and wet sorting of demolition materials to separate pollutant-containing and pollutant-free components based on density, using devices like impact crushers, screening machines, and turbomachines to generate flowing liquids for efficient separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If demolition material is classified into different categories based on pollutant content, then materials can be properly disposed of according to legal requirements, but valuable building materials are unnecessarily discarded and recycling opportunities are lost

Engineering Contradiction:
Improvecompliance with legal requirementsVSAvoidloss of valuable building materials
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The demolition material is divided into separate fractions through classification and sorting processes. Contaminated and non-contaminated materials are segmented into different streams, allowing valuable clean building materials to be recovered for recycling while only the polluted portions are disposed of according to legal requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Pollutants and contaminated components are extracted and separated from the demolition material through various treatment steps. This extraction allows the clean mineral components to be recovered and reused, preventing the loss of valuable building materials that would otherwise be discarded with the contaminated portions.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If traditional classification methods are used for contaminated demolition material, then disposal can be simplified, but efficient separation of contaminated and non-contaminated material is not achieved

Engineering Contradiction:
Improvesimplicity of disposal processVSAvoidefficiency of material separation
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The separation process is divided into multiple stages including preliminary classification, density-based separation, and fine sorting. This segmentation enables efficient separation of contaminated from non-contaminated material while maintaining operational simplicity through standardized process steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Hydraulic and pneumatic systems are employed in the sorting equipment to achieve efficient material separation. Flowing water and air streams are used to separate materials based on density and other properties, enhancing separation productivity while keeping the operation straightforward and automated.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If demolition material is not separated, then processing is simpler and faster, but recycling of valuable materials cannot occur and landfill use increases

Engineering Contradiction:
Improveprocessing speedVSAvoidincrease in waste to landfill
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The demolition material undergoes segmentation through classification and sorting processes that separate valuable recyclable materials from waste portions. This segmentation enables recycling of clean building materials while minimizing landfill use, all within an efficient processing framework.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The process selectively discards only the contaminated portions of demolition material while recovering and recycling the clean mineral components. This approach maintains processing efficiency by focusing separation efforts on the contaminated fractions rather than processing entire material streams.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective separation of contaminated and non-contaminated materials, allowing for the recovery of valuable building materials, reducing waste, and minimizing landfill use and CO₂ emissions through efficient recycling processes.

Implementation Method 1

wet sorting the separated fraction to separate it into a contaminated mineral part and a contaminated part, wherein in the wet sorting step the separated fraction is placed in a flowing liquid to separate the contaminated mineral and contaminated components of the separated fraction according to density

Methodology Applied
Scientific EffectDensity separation: Density Gradient

Data Source

PatentEP4674534A1Remediation and treatment of pollutant containing demolition material
Publication Date: 2026.01.07 PMO PROJEKTMANAGEMENT GMBH
  • EP4674534A1 patent drawingFigure 1
  • EP4674534A1 patent drawingFigure 2
  • EP4674534A1 patent drawing

AI summary

The invention relates to a method for the remediation and processing of demolition material containing pollutant-containing mineral components, wherein the method comprises the following steps: breaking up the demolition material to separate the pollutant-containing mineral components; dry or wet classifying the broken-up demolition material to separate at least one fraction from it; wet sorting the separated fraction to separate it into a pollutant-free mineral part and a pollutant-containing part, wherein in the wet sorting step the separated fraction is placed in a flowing liquid to separate pollutant-free mineral and pollutant-containing components of the separated fraction according to density, and thus to obtain the pollutant-free mineral part and the pollutant-containing part from the separated fraction.Another aspect of the invention relates to a system for the remediation and processing of demolition material containing pollutant-laden mineral components. These pollutants can include, for example, asbestos or radioactive contaminants.