Metal-Oxide Dendrimer CMP Slurry for High-Rate Low-Scratch Polishing

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Solution Overview

Problem

In the chemical mechanical polishing (CMP) process for semiconductor manufacturing, especially for memory and logic semiconductor devices with line widths of 5 nm or less, scratches occur, leading to reduced yield and issues in subsequent processes, necessitating a slurry with high polishing rates and reduced micro-scratches.

Innovation Solution

A slurry composition for CMP using dendrimer particles surface-treated with metal oxide as abrasive, which provides a cushioning effect to reduce scratches and enhance polishing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional slurry is used for CMP process, then polishing action is achieved, but scratches occur on wafer surface reducing yield

Engineering Contradiction:
Improvepolishing rateVSAvoidscratch occurrence
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention uses composite abrasive particles consisting of a soft core material (such as silica or glass) coated with a hard metal oxide layer (such as cerium oxide, aluminum oxide, or titanium oxide). This composite structure combines the cushioning effect of the soft core with the high hardness and chemical reactivity of the metal oxide coating, enabling effective polishing while reducing scratch occurrence on the wafer surface.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical and chemical parameters of the abrasive particles by controlling the core size (50-200 nm), metal oxide layer thickness (10-50 nm), and metal oxide content (1-20 wt%). These parameter optimizations balance the cushioning effect and polishing capability, achieving high polishing rates while minimizing scratches.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high polishing rate is achieved, then productivity improves, but micro-scratches increase reducing yield

Engineering Contradiction:
Improvepolishing rateVSAvoidsurface quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The composite abrasive particles with soft core and hard metal oxide coating enable simultaneous achievement of high polishing rate and excellent surface quality. The soft core provides cushioning to prevent micro-scratches while the hard metal oxide coating ensures efficient material removal, resolving the contradiction between productivity and manufacturing precision.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The abrasive particles exhibit local quality differentiation where the core provides cushioning properties and the surface coating provides hardness and chemical reactivity. This local quality distribution allows the same particle to simultaneously protect the wafer surface and perform effective polishing, achieving both high productivity and surface quality.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The slurry composition achieves high polishing rates while significantly reducing scratches and defects on the wafer surface, improving yield and process reliability.

Implementation Method 1

dendrimer particles surface-treated with metal oxide as abrasive, which provides a cushioning effect to reduce scratches and enhance polishing performance

Methodology Applied
Scientific EffectCushioning effect: Damping

Implementation Method 2

processing a target surface of the wafer through a chemical action by the slurry and a physical action by high-speed rotation

Methodology Applied
Scientific EffectChemical action: Chemical Bonding

Implementation Method 3

supplying a slurry so that the slurry is uniformly distributed on a surface of a polishing pad rotating at high speed, and placing the surface of the wafer for which planarization is required near the surface of the polishing pad, thereby processing a target surface of the wafer through a chemical action by the slurry and a physical action by high-speed rotation

Methodology Applied
Scientific EffectPhysical action by high-speed rotation: Friction

Data Source

PatentUS20250215264A1Slurry composition for chemical mechanical polishing, method of preparing same, and chemical mechanical polishing method of wafer
Publication Date: 2025.07.03 SAMSUNG ELECTRONICS CO LTD
  • US20250215264A1 patent drawing
  • US20250215264A1 patent drawing
  • US20250215264A1 patent drawing

AI summary

Provided are a slurry composition for chemical mechanical polishing including an abrasive including dendrimer particles surface-treated with metal oxide, a method of preparing same, and a chemical mechanical polishing method of a wafer.