Dendrimer Hole Injection Layer for OLED Stability

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Solution Overview

Problem

Existing organic light-emitting devices face efficiency and lifespan issues due to material diffusion from the hole injection layer to the emission layer, causing exciton quenching, and low molecular materials used in solution processes can lead to recrystallization and non-uniformity.

Innovation Solution

A dendrimer with a core unit, bridge unit, and dendron unit, featuring a fluorene-based functional group, is developed for use as a hole injection layer material, providing excellent adhesive strength, electrical stability, and high charge transporting capability, preventing stacking and enhancing molecular weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If low molecular materials are used in solution process, then ease of manufacture is improved, but manufacturing precision deteriorates due to recrystallization and non-uniformity

Engineering Contradiction:
Improvesolution process capabilityVSAvoidfilm uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent uses a dendrimer composite structure combining core unit, bridge unit, and dendron unit with specific functional groups to achieve both solution processability and uniform film formation. The composite molecular architecture prevents recrystallization while maintaining ease of manufacture through solution processing.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the molecular weight parameter by designing a dendrimer with specific average molecular weight range (1,000 to 100,000) and introduces bulky functional groups to alter packing behavior, thereby preventing recrystallization and achieving uniform films while maintaining solution processability.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If PEDOT/PSS is used as hole injection layer, then ease of manufacture is improved, but reliability deteriorates due to material diffusion and exciton quenching

Engineering Contradiction:
Improvecommercial availabilityVSAvoiddevice lifespan
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts the problematic PSS component from the PEDOT/PSS composite and replaces it with a dendrimer material that maintains hole injection functionality without the harmful diffusion and quenching effects, thereby improving device reliability while maintaining ease of manufacture.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dendrimer acts as an intermediary material between the electrode and emission layer, providing the necessary hole injection and transport functions while preventing direct contact and harmful interactions between PEDOT/PSS and the emission layer, thus extending device lifespan.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If dendrimer with bulky functional group is used, then manufacturing precision is improved by preventing stacking, but device complexity increases

Engineering Contradiction:
Improvemolecular distribution uniformityVSAvoidmolecular structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the dendrimer molecule into distinct functional units (core unit, bridge unit, dendron unit) with specific roles. The bulky functional groups are strategically placed in the dendron units to prevent stacking without complicating the overall device structure, maintaining manufacturing precision while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dendrimer-based organic light-emitting device exhibits improved luminance, efficiency, and extended lifespan with reduced driving voltage and increased thermal resistance, maintaining high emission performance.

Implementation Method 1

The material for forming the hole injection layer may be a material that enables to perform a solution process due to a low unit cost. Such a material may include a polymer material, which may be commercially purchased, for example, PEDOT/PSS, which is poly styrene sulfonic acid (PSS) doped poly(ethylenedioxy)thiopene (PEDOT). Also, a low molecular material that is conventionally invented may be used by being dissolved in a general solvent and by performing a solution process such as spin coating.

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

The present invention provides a material for forming a hole injection layer which may be dissolved in an organic solvent so as to perform a solution process and have excellent adhesive strength with ITO and IZO.

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

The present embodiments provide a dendrimer of any one of claims 1 to 11 having excellent electrical stability, high charge transporting capability, and high light-emitting capability.

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Implementation Method 4

Zhao et al. ('Solution-Processable Stiff Dendrimers: Synthesis, Photophysics, Film Morphology, and Electroluminescence', The Journal of Organic Chemistry, 74, 2009, 383-395) describe the synthesis of a dendrimer to be employed in the fabrication of light emitting diodes.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP2407502B1Dendrimer and organic light-emitting device using the same
Publication Date: 2013.06.19 SAMSUNG DISPLAY CO LTD
  • EP2407502B1 patent drawingFigure 1
  • EP2407502B1 patent drawing
  • EP2407502B1 patent drawing

AI summary

A dendrimer and an organic light-emitting device including an organic layer having the dendrimer.