Denitration Control for Gas Turbine Cogeneration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The gas turbine cogeneration system faces challenges in quickly performing denitration operations when the hydrogen gas fuel co-firing ratio increases, leading to higher NOx emissions.

Innovation Solution

The system includes a denitration control part that generates control commands for the denitration device based on a NOx parameter correlated with NOx emissions at the turbine outlet, allowing for quick adjustment of reducing agent addition to maintain NOx emissions within target values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the hydrogen gas fuel co-firing ratio is increased to reduce CO2 emissions, then the environmental benefit is improved, but the NOx emissions increase and require slower denitration response

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidNOx emissions
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary calculation of the required reducing agent amount based on the hydrogen gas fuel supply amount before NOx emissions actually increase. The denitration control part generates a control command in advance by calculating the first addition amount of reducing agent based on the NOx parameter, enabling the denitration device to start operation before NOx reaches the target value, thus achieving quick response to NOx emission changes

Inventive Principle:
Principle #10Preliminary action

2Speed

If the denitration response time is reduced to quickly follow NOx emission changes, then the emission control is improved, but the system complexity increases

Engineering Contradiction:
Improvedenitration response speedVSAvoidcontrol system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The denitration control part performs preliminary calculation of the reducing agent addition amount based on the hydrogen gas fuel supply amount and NOx parameter before NOx emissions actually increase. This advance calculation enables quick denitration response without requiring complex real-time measurement and adjustment systems

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the existing NOx parameter (which is already available from the control system) to calculate the required reducing agent amount. The denitration control part generates control commands using readily available data from the gas turbine control system, eliminating the need for additional complex measurement and control infrastructure

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables rapid denitration operations in response to increased NOx emissions due to changes in hydrogen gas fuel co-firing ratios, effectively managing emissions and ensuring system efficiency.

Implementation Method 1

a heat recovery steam generator for generating steam using exhaust gas discharged from the turbine

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a denitration device for denitration of the exhaust gas by adding a reducing agent to the exhaust gas flowing through the heat recovery steam generator

Methodology Applied
Scientific EffectChemical reduction: Reduction

Implementation Method 3

a combustor for burning fuel and generating high temperature combustion gas

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS12221923B2Gas turbine cogeneration system and method of operating the same
Publication Date: 2025.02.11 MITSUBISHI HEAVY IND LTD
  • US12221923B2 patent drawing
  • US12221923B2 patent drawing
  • US12221923B2 patent drawing

AI summary

A gas turbine cogeneration system includes a denitration control part for outputting to a denitration device a control command to set the amount of NOx emissions at a heat recovery steam generator outlet not more than a boiler outlet target value. The denitration control part is configured to generate the control command with reference to at least a first addition amount of a reducing agent obtained by calculation based on a NOx parameter which is a parameter correlated with the amount of NOx emissions at a turbine outlet.