Density Gradient Booster Pellet for Insensitive Explosive Detonation

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Solution Overview

Problem

High explosives becoming more insensitive complicates meeting detonation reliability requirements, necessitating larger sizes or higher performance formulations, which complicates fuzing constructions and safety considerations.

Innovation Solution

A density gradient booster pellet with a controlled density transition from a minimum at the proximal end to a maximum at the distal end, increasing shock sensitivity and reliability by delivering a lower amplitude and duration shock impulse for more reliable detonation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If insensitive explosives are used to improve safety, then safety is improved, but detonation reliability deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoiddetonation reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The booster pellet is divided into multiple zones with different densities along its length. The forward portion has lower density to maintain shock sensitivity for reliable detonation, while the aft portion has higher density to provide safety and insensitivity. This spatial differentiation of density allows the single pellet to simultaneously achieve both safety and detonation reliability.

Inventive Principle:
Principle #3Local quality

2Reliability

If larger explosive pellet size is used to improve detonation reliability, then detonation reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetonation reliabilityVSAvoidfuzing construction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple functional zones (low-density shock-sensitive region and high-density safety region) are merged into a single booster pellet structure. This integration eliminates the need for separate explosive components and complex assembly, reducing fuzing construction complexity while maintaining detonation reliability through the combined density gradient design.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If higher performance explosive formulations are used to improve detonation reliability, then detonation reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetonation reliabilityVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of changing explosive formulation to higher performance materials, the invention changes the physical parameter of density distribution within the pellet. By controlling density as a gradient from low (forward) to high (aft), the invention achieves improved detonation reliability through physical structure rather than chemical formulation complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances fuzing reliability without compromising safety by increasing shock sensitivity of insensitive explosives, allowing for more efficient detonation in munition firing trains.

Implementation Method 1

delivering a lower amplitude and duration shock impulse for more reliable detonation

Methodology Applied
Scientific EffectShock impulse: Shock Wave

Data Source

PatentUS11674785B1Density gradient booster pellet for insensitive explosive formulations
Publication Date: 2023.06.13 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US11674785B1 patent drawing
  • US11674785B1 patent drawing
  • US11674785B1 patent drawing

AI summary

Embodiments are directed to a density gradient booster pellet having a proximal end, a distal end, and a central longitudinal axis spanning from the proximal end to the distal end. The density gradient booster has a plurality of density zones from the proximal end to the distal end. The proximal end is in adjacent contact with an insensitive explosive fill.