One-Component Dental Adhesive via Self-Etching Monomer Merging

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Solution Overview

Problem

Conventional dental adhesive procedures are complex and technique-sensitive, requiring multiple steps including acid etching, priming, and bonding, which can be simplified to improve efficiency and stability of tooth restoration.

Innovation Solution

A one-component self-etching and self-priming dental adhesive composition containing glycerol phosphate di(meth)acrylate monomer, mono-functional and multi-functional polymerizable monomers, protic solvents, and a polymerization initiator, allowing for a single-step application without separate etching or priming, effectively bonding to both dentin and enamel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a multi-step dental adhesive procedure (acid etching, priming, bonding) is used, then bonding strength and durability are improved, but procedure complexity and technique sensitivity increase

Engineering Contradiction:
Improvebonding strengthVSAvoidprocedure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent combines the acid etching, priming, and bonding functions into a single integrated adhesive composition. The composition contains acidic monomers that simultaneously etch the tooth surface and form adhesive bonds, eliminating the need for separate etching and priming steps while maintaining bonding strength.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single-component adhesive composition performs multiple functions: it acts as an acid etchant due to its acidic monomer content, serves as a primer by penetrating and bonding to the tooth structure, and functions as the final adhesive layer. This multi-functional design simplifies the clinical procedure while preserving effective bonding.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a simplified one-step adhesive procedure is used, then ease of operation and productivity are improved, but bonding reliability may deteriorate

Engineering Contradiction:
Improveease of applicationVSAvoidbonding reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent carefully controls the concentration of acidic monomers (phosphoric acid ester groups) within a specific range (0.1-10 mmol/kg) to optimize the balance between etching capability and bonding reliability. This parameter optimization ensures that the single-step procedure maintains sufficient bond strength while simplifying application.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The adhesive composition is a complex mixture containing multiple components including acidic monomers (glycerol phosphate diacrylate, 4-META), base monomers (Bis-GMA, HEMA), and initiators. This composite formulation allows the material to exhibit both etching and bonding properties simultaneously, ensuring reliability in a simplified procedure.

Inventive Principle:
Principle #40Composite materials

3Strength

If acidic monomer concentration is increased to improve etching capability, then bonding strength is improved, but material stability and handling properties deteriorate

Engineering Contradiction:
Improveetching capabilityVSAvoidmaterial stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent defines a precise concentration range for acidic monomers (0.1-10 mmol/kg) to achieve optimal etching capability while maintaining material stability. This controlled parameter range prevents excessive acidity that would compromise handling properties and shelf life, while still providing sufficient etching for strong bonding.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The acidic monomers are distributed throughout the adhesive composition at controlled concentrations, providing localized etching action where needed without overwhelming the entire material system. This ensures that etching effectiveness is achieved while the bulk material maintains its stability and handling characteristics.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves a shear bond strength of at least 10 MPa, providing durable and efficient bonding to tooth structures with a simplified application process, reducing the need for multiple steps and improving bonding stability.

Implementation Method 1

at least one polymerization initiator, resulting in a self-etching dental adhesive composition

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

acidic polymerizable monomers... glycerol phosphate di(meth)acrylate monomer... self-etching dental adhesive composition

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Data Source

PatentEP1803433B2One-component dental adhesive composition and method of use
Publication Date: 2014.03.26 KERR CORP

AI summary

A one-component self-etching self-priming dental adhesive composition is disclosed. The composition comprises glycerol phosphate di(meth)acrylate monomer, at least one mono-functional polymerizable monomer having just one ethylenically unsaturated group, at least one multi-functional polymerizable monomer having at least two ethylenically unsaturated groups, at least one aprotic solvent, at least one protic solvent, and at least one polymerization initiator.