Dental Arch Scanning With Fixed Reference Patterns for Progress Tracking

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Solution Overview

Problem

Optical scanning of objects with smooth surfaces or featureless transitions faces challenges in determining the exact orientation and location of segment images, leading to difficulties in generating accurate composite images, particularly in intra-oral scanning of dental arches.

Innovation Solution

A reference element with a reference pattern is positioned fixedly adjacent to the dental arch within the oral cavity, allowing simultaneous scanning of the dental arch and the reference pattern to establish a stable registration, using a fixation device that adjusts in discrete increments to ensure reproducible positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference element with reference pattern is installed inside the oral cavity to provide fixed registration for segment images, then the accuracy and repeatability of scanning dental arches is improved, but the device complexity and ease of operation are worsened due to the need for additional installation and fixation steps

Engineering Contradiction:
Improvescanning accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A reference element with a reference pattern is introduced as an intermediary component between the dental arch and the scanning system. This reference element serves as a mediator that provides fixed registration points, enabling accurate alignment and stitching of multiple segment images without requiring direct complex interactions between the scanner and the dental structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reference element is installed and positioned before the scanning process begins. By establishing the reference pattern in advance, the system prepares the registration framework beforehand, allowing segment images to be aligned more easily during scanning without requiring complex real-time adjustments or post-processing alignment procedures.

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If multiple segment images are required to render composite images of dental arches, then the coverage area is improved, but the time required for scanning and image rendering increases due to the need to capture and stitch multiple segments

Engineering Contradiction:
Improvescan coverageVSAvoidscanning time
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The reference pattern on the reference element provides continuous feedback information during the scanning process. By capturing the reference pattern in each segment image, the system can automatically determine the position and orientation of each segment, enabling rapid and accurate stitching of multiple images without requiring manual alignment or extensive post-processing time.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12383382B2Methods for tracking orthodontic treatment progress
Publication Date: 2025.08.12 ALIGN TECHNOLOGY INC
  • US12383382B2 patent drawing
  • US12383382B2 patent drawing
  • US12383382B2 patent drawing

AI summary

Methods for tracking progress of a patient undergoing orthodontic treatment are provided. In some embodiments, a method includes receiving a 3D model of a dental arch. The 3D model can be generated by receiving a plurality of images of the dental arch, at least some of the images including a portion of the dental arch together with a portion of a reference element. A registration can be determined between an image and at least one other image using the portions of the reference element in the respective images to improve registration accuracy. The plurality of images can be stitched together according to the determined registrations to generate the 3D model of the dental arch. The method can further include assessing progress of the orthodontic treatment by comparing the 3D model of the dental arch to a previous 3D model representing an earlier state of the dental arch.