Dental CAM Dataset Alignment for Precise Prosthesis Milling

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Solution Overview

Problem

Inaccuracies arise during the production of dental prostheses due to imprecise incorporation of CAD datasets into CAM datasets, affecting the milling process.

Innovation Solution

A process for generating a CAM dataset by aligning the spatial reference geometry of the CAD dataset with that of the CAM dataset, incorporating data for a blank such as a circular disc with an inhomogeneous structure, and converting it into milling data for automated production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the CAD dataset is incorporated into the CAM dataset without precise alignment, then the production process is simplified, but inaccuracies arise in the dental prosthesis

Engineering Contradiction:
Improveease of incorporating CAD dataset into CAM datasetVSAvoidprecision of dental prosthesis production
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-defining reference geometries in both the CAD dataset and CAM dataset before the integration process. These reference geometries (such as alignment markers or coordinate systems) are established in advance to enable automatic and precise alignment during dataset integration, eliminating the need for manual adjustment and ensuring accurate positioning of the dental prosthesis design within the manufacturing dataset.

Inventive Principle:
Principle #10Preliminary action

2Loss of substance

If a circular disc blank is used, then material usage is reduced, but the complexity of achieving realistic gingival margins increases

Engineering Contradiction:
Improvematerial usageVSAvoidcomplexity of generating gingival impression
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent applies local quality by differentiating the blank structure into regions with different properties. The blank is designed with an inhomogeneous structure where specific local areas contain geometric features (such as varying thickness, surface textures, or embedded markers) that correspond to the gingival margin region. This allows the milling process to automatically generate realistic gingival impressions in those specific areas while maintaining material efficiency overall.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11992375B2Process for generating a CAM dataset
Publication Date: 2024.05.28 IVOCLAR VIVADENT AG
  • US11992375B2 patent drawing
  • US11992375B2 patent drawing
  • US11992375B2 patent drawing

AI summary

The present invention relates to a process for generating a CAM dataset, having the steps of providing (S201) a digital CAD dataset for a dental prosthesis having first reference data for a first spatial reference geometry; providing (S202) a digital CAM dataset having second reference data for a second spatial reference geometry; and integrating (S203) the CAD dataset in the CAM dataset by aligning the first spatial reference geometry of the CAD dataset with the second spatial reference geometry of the CAM dataset.