Hand-Held Dental Camera 3D Recording with Standard Jaw Model Guidance

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Solution Overview

Problem

Existing methods for optical three-dimensional recording using hand-held dental cameras often result in incorrect registration due to small overlapping areas, recording errors, and interference from objects like cheeks or tongues, leading to incomplete and time-consuming measurements.

Innovation Solution

A method where a hand-held dental camera automatically records individual optical recordings at a set frequency, guided by a displayed three-dimensional standard jaw model, using control points for user guidance and optimized recording paths, with registration methods like ICP and color encoding to ensure accurate alignment and minimize data volume and recording time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual free movement of the hand-held camera is used during measurement, then the user has flexibility in positioning, but the measurement reliability deteriorates due to incorrect registration, repeated measurements, and gaps in coverage

Engineering Contradiction:
Improveuser flexibility in camera positioningVSAvoidregistration accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system provides visual feedback by displaying the current camera view overlaid with the standard jaw model and control points on a monitor. This allows the user to see in real-time whether they are capturing the correct areas, ensuring complete coverage without gaps or unnecessary repetitions while maintaining manual positioning flexibility

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The standard jaw model serves as an intermediary between the user and the actual subject. By aligning the camera to capture control points on the standard model that correspond to anatomical landmarks, the system guides the user through the measurement process without restricting manual camera movement, thereby improving registration reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If automatic recording at high frequency is used, then measurement completeness improves, but data volume increases unnecessarily

Engineering Contradiction:
Improvemeasurement completenessVSAvoiddata volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system performs preliminary action by displaying the complete measurement path and control points before the measurement begins. The user is guided to capture only the necessary control points in sequence, preventing unnecessary recordings and minimizing data volume while ensuring complete coverage of all required areas

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The measurement is segmented into discrete control points that must be captured in sequence. Rather than continuous high-frequency recording, the system divides the measurement task into specific target points, reducing data volume while maintaining measurement completeness through structured point-by-point capture

Inventive Principle:
Principle #1Segmentation

3Productivity

If small overlapping areas are used in registration, then recording time decreases, but registration accuracy deteriorates due to insufficient overlap for reliable alignment

Engineering Contradiction:
Improverecording speedVSAvoidregistration precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system replaces traditional mechanical/visual overlap-based registration with color encoding and pattern recognition. Control points are captured with color information and geometric patterns that enable automatic, precise alignment without requiring large overlapping areas, thus maintaining fast recording speed while improving registration precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables reliable, complete, and rapid measurement with repeatable registration, reducing unnecessary data collection and gaps, while ensuring accurate alignment and efficient data processing.

Implementation Method 1

The optical recordings are measured by means of the dental camera which, for example, can function according to a fringe projection method. In the fringe projection method, the individual fringes projected onto the subject are identified based on intensity, color, polarization, coherence, phase, contrast, location or duration. The 3D coordinates of the individual measuring points on the subject are then calculated using a triangulation method.

Methodology Applied
Scientific EffectFringe projection: Diffraction Grating

Implementation Method 2

The 3D coordinates of the individual measuring points on the subject are then calculated using a triangulation method

Methodology Applied
Scientific EffectTriangulation: Parallax

Implementation Method 3

Alternatively, a confocal measurement method may also be used to record the individual three-dimensional recordings of the subject

Methodology Applied
Scientific EffectConfocal measurement: Focusing

Data Source

PatentUS11109947B2Method for performing an optical three-dimensional recording
Publication Date: 2021.09.07 DENTSPLY SIRONA INC
  • US11109947B2 patent drawing
  • US11109947B2 patent drawing
  • US11109947B2 patent drawing

AI summary

The invention relates to a method for performing an optical three-dimensional recording by using hand-held dental camera. The camera automatically records a plurality of individual optical recordings in succession at a defined frequency during the measurement. The individual three-dimensional optical recordings are combined into an overall recording of a dental object to be measured and before the measurement is performed, a three-dimensional standard jaw model is displayed using a display device and a first control point on the standard jaw model is displayed using the display device. The hand-held dental camera is then positioned in relation to the object to be recorded in such a way that the camera points at the first control point of the standard jaw model and records a corresponding recording region of the dental object.