Dental Curing Apparatus with Reflected Radiation Sensor

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Solution Overview

Problem

Conventional systems for curing dental filling materials lack a reliable method to determine the correct positioning of the radiation source, leading to inadequate light delivery and incomplete polymerization due to the absence of a radiation-based position determination mechanism.

Innovation Solution

An apparatus with a radiation source and sensor oriented in the same direction, utilizing reflected radiation to determine the position and distance of the source relative to the object, enabling manual or automatic adjustment and ensuring optimal light delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional systems use orange filter glasses to support positioning of the light source, then the spot visibility is improved, but the device complexity and ease of operation deteriorate due to tedious handling and complicated application

Engineering Contradiction:
Improvespot visibilityVSAvoidease of positioning
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical/optical filter glass system with an electronic sensor-based detection system. The radiation sensor automatically detects the position of the radiation source relative to the dental object and provides electronic feedback, eliminating the need for manual positioning assistance via filter glasses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-positioning through automatic detection. The radiation sensor continuously monitors the reflected radiation and automatically determines when the radiation source is correctly positioned, allowing the system to self-adjust without requiring the operator to manually assess positioning through filter glasses.

Inventive Principle:
Principle #25Self-service

2Device complexity

If the radiation source is positioned incorrectly, then the device complexity is reduced, but the manufacturing precision and reliability deteriorate due to inadequate light delivery and incomplete polymerization

Engineering Contradiction:
Improvepositioning mechanism complexityVSAvoidpositioning precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the radiation sensor detects the reflected radiation from the dental object and provides information about the radiation source position. This feedback loop enables automatic adjustment and ensures the radiation source is correctly positioned for optimal light delivery and complete polymerization, without requiring complex mechanical positioning mechanisms.

Inventive Principle:
Principle #23Feedback

3Illumination intensity

If orange filter glasses are used to determine positioning, then the spot visibility is improved, but the loss of time increases due to tedious handling and complicated application steps

Engineering Contradiction:
Improvespot visibilityVSAvoidpositioning time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The patent replaces the time-consuming manual filter glass handling process with an automated sensor-based detection system that instantly determines radiation source position, eliminating the time required to insert, adjust, and remove filter glasses while maintaining spot visibility through electronic detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates precise positioning and distance determination of the radiation source, ensuring complete polymerization of dental filling materials by providing the necessary light intensity and reducing energy losses and unnecessary heating.

Implementation Method 1

at least one radiation sensor mounted on the housing for measuring at least a second radiation, wherein the second radiation is the first radiation reflected by the object

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

A precondition for an optimum polymerization of the plastic material is the introduction of a necessary amount of light, resulting from the light power times the exposure time

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS9763760B2Apparatus for light-curing a dental object
Publication Date: 2017.09.19 IVOCLAR VIVADENT AG
  • US9763760B2 patent drawing
  • US9763760B2 patent drawing
  • US9763760B2 patent drawing

AI summary

The invention relates to an apparatus for irradiating an object, in particular for light-curing a dental object by means of a first radiation, the apparatus comprising at least one radiation source for emitting the first radiation, the apparatus further comprising at least one radiation sensor for measuring at least a second radiation, and the apparatus further comprising a housing. The second radiation is the first radiation reelected by the object.