Dental Element Geometric Checking With Motion Tracking and AR

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing dental elements often suffer from unintended geometric deviations due to manufacturing errors, leading to improper fitting, which can affect durability, comfort, and phonetic capabilities.

Innovation Solution

A method using motion tracking and augmented reality to check the geometric form of physical dental elements by overlaying a three-dimensional digital model onto the physical element, allowing real-time adjustment of the geometric form through optical imaging and electronic display devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional manufacturing methods are used for dental elements, then manufacturing simplicity is maintained, but geometric precision and fitting accuracy deteriorate due to unintended deviations

Engineering Contradiction:
Improvegeometric form precisionVSAvoidchecking system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent creates a digital copy (3D digital model) of the physical dental element and uses this copy for virtual checking and adjustment. The digital model serves as a precise replica that can be manipulated and compared without affecting the physical element, enabling high-precision geometric verification while keeping the physical manufacturing process relatively simple.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces an augmented reality interface as an intermediary between the physical dental element and the checking process. The AR system overlays digital information onto the physical element, allowing operators to see geometric deviations and adjustments in context without complex physical measurement apparatus directly interfering with the manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If geometric form adjustments are made to correct deviations, then fitting accuracy improves, but time consumption increases due to iterative checking and adjusting

Engineering Contradiction:
Improvefitting accuracyVSAvoidchecking and adjusting time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent implements continuous real-time tracking and visualization of the dental element's geometric form. Instead of periodic discrete measurements, the system continuously monitors and displays geometric deviations as the element is manipulated, allowing for immediate detection and correction without interrupting the workflow, thus reducing overall checking time while maintaining high precision.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system provides immediate visual feedback through the augmented reality interface, showing operators real-time information about geometric deviations and required adjustments. This feedback loop enables rapid iterative corrections without time-consuming manual measurements or waiting for analysis, significantly reducing the time needed to achieve precise fitting accuracy.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If detailed geometric checking is performed, then fitting quality improves, but operational complexity increases due to multiple measurement parameters

Engineering Contradiction:
Improvegeometric form accuracyVSAvoidchecking process simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces complex mechanical measurement systems with optical sensing and computer vision technology. The optical sensor device automatically captures geometric data and the system processes multiple measurement parameters through software algorithms, eliminating the need for operators to manually manage complex mechanical measurement apparatus while achieving detailed geometric verification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The augmented reality interface serves multiple functions simultaneously: it displays geometric deviations, guides adjustments, provides measurement data, and confirms fitting accuracy all through a single unified interface. This multi-functional approach consolidates what would otherwise require multiple separate checking procedures into one integrated operation, maintaining detailed geometric checking while improving ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise fitting of dental elements by allowing real-time visual and haptic adjustment of the geometric form to match predefined limits, ensuring adequate mechanical, phonetic, and aesthetic compatibility.

Implementation Method 1

a receiving of optical imaging data from an optical sensor device

Methodology Applied
Scientific EffectOptical imaging: Photography

Implementation Method 2

a controlling of an electronic display device for displaying an augmented reality view on the physical dental element augmented with the three-dimensional digital dental element

Methodology Applied
Scientific EffectAugmented reality display:

Data Source

PatentUS12450840B2Checking a physical dental element using motion tracking
Publication Date: 2025.10.21 EXOCAD
  • US12450840B2 patent drawing
  • US12450840B2 patent drawing
  • US12450840B2 patent drawing

AI summary

Disclosed is a method for checking a geometric form of a physical dental element using motion tracking and augmented reality. The method comprises a receiving of a three-dimensional digital model comprising a three-dimensional digital dental element, as well as repeatedly: a receiving of optical imaging data from an optical sensor device, a detecting of structural elements within the optical imaging data, a determining of a target position for the three-dimensional digital dental element using the reference points defined by the structural elements, and a controlling of an electronic display device for displaying an augmented reality view on the physical dental element augmented with the three-dimensional digital dental element.