Dental 3D Surface Imaging via Optical-Xray Registration

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Solution Overview

Problem

Current three-dimensional optical imaging methods for dentistry struggle to accurately capture surface details, particularly in areas with concave and convex portions like the boundary surfaces between teeth and gums, leading to incomplete or inaccurate representations in dental prosthesis fabrication.

Innovation Solution

An apparatus and method that register three-dimensional optical images from an optical camera with volume data or rendering images from an X-ray imaging unit, using a turntable and image processing to align and substitute data, ensuring precise representation of complex surface features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a three-dimensional optical image is obtained using an optical camera with laser scan, confocal microscopy, or stereo photogrammetry, then the measurement process can be performed, but the surface image is not smoothly formed and complete due to gaps in concave and convex portions

Engineering Contradiction:
Improvesurface measurement accuracyVSAvoidsurface detail completeness
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent combines two different imaging modalities: optical camera imaging (which captures surface color and texture) and X-ray imaging (which penetrates through the object to capture internal structure and hidden surface details). By merging these complementary data sources, the system obtains complete three-dimensional surface information including areas that are invisible to optical methods alone, such as concave portions and interproximal spaces.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a coordinate registration system as an intermediary that aligns the optical image data with the X-ray image data. Through coordinate transformation and registration, the two different imaging datasets are integrated into a unified three-dimensional representation, allowing information from both sources to complement each other and fill in missing surface details.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional optical imaging methods are used, then the imaging process is simple, but boundary surfaces between teeth ridge and tooth or embrasures cannot be accurately measured

Engineering Contradiction:
Improveimaging system simplicityVSAvoiddental prosthesis fabrication accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent merges optical imaging (simple, captures external appearance) with X-ray imaging (complex, penetrates to reveal hidden structures). This combination maintains the simplicity of optical imaging for overall surface capture while adding X-ray capability for accurate boundary surface measurement, thereby improving dental prosthesis fabrication accuracy without completely abandoning the simple optical approach.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If only optical camera imaging is used, then the equipment is straightforward, but light cannot reach bent gaps such as boundary surfaces between teeth ridge and tooth

Engineering Contradiction:
Improveequipment simplicityVSAvoidimage completeness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces X-ray imaging as an intermediary modality that bypasses the limitation of light propagation. While optical cameras remain simple and straightforward, the added X-ray capability acts as a mediator that can penetrate through and around obstacles to capture images of hidden surfaces, ensuring complete and reliable imaging data.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent combines simple optical imaging equipment with X-ray imaging equipment. The optical system maintains its ease of manufacture and operation for capturing visible surfaces, while the integrated X-ray system compensates for the inability of light to reach hidden areas, together providing reliable and complete imaging.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the generation of accurate three-dimensional surface images, including detailed representations of boundary surfaces and interproximal spaces, enhancing the precision of dental prosthesis fabrication.

Implementation Method 1

measuring the distance from equipment measuring an external appearance of a target object to a surface of the target object

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

volume data or a rendering image of the target object obtained by an X-ray imaging unit

Methodology Applied
Scientific EffectX-ray transmission: X-Ray

Data Source

PatentEP3072448B1Device and method for generating dental three-dimensional surface image
Publication Date: 2019.03.20 VATECH CO LTD
  • EP3072448B1 patent drawingFigure 1
  • EP3072448B1 patent drawingFigure 2
  • EP3072448B1 patent drawingFigure 3~4

AI summary

The disclosure is related to a device and method for obtaining a complete and accurate three-dimensional surface image of a target object by registering a three-dimensional optical image with a volume data obtained by X-ray imaging. The device for generating a three-dimensional surface image for dentistry includes a three-dimensional imaging module including an optical camera which obtains a three-dimensional optical image of the target object and an X-ray imaging unit which obtains X-ray images of the target object in multiple directions, a reconstruction unit generating a volume data by reconstructing the X-ray images, and an image processing unit registering the three-dimensional optical image with the volume data and generating a three-dimensional surface image of the target object by substituting a different portion of the three-dimensional optical image with a boundary of the volume data.