Digital Dental Mockup for Reversible Cosmetic Preview

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Solution Overview

Problem

Current methods for visualizing dental cosmetic restoration are either expensive, irreversible, or complex, failing to provide a realistic and cost-effective way for patients to preview the outcome before committing to permanent changes.

Innovation Solution

A method and system for producing a digital mockup of dental cosmetic restoration using initial digital data, virtual representation, and fabrication techniques like 3D printing, allowing for temporary, reusable, and biocompatible dental overlay devices that can be clipped onto teeth without altering their structure, enabling patients to preview aesthetic modifications without the need for invasive procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional temporary mockups are produced using physical impressions and wax-ups, then realistic visualization is achieved, but the process becomes complex and lengthy

Engineering Contradiction:
Improverealistic visualizationVSAvoidprocess complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical physical impression-taking and wax-up process with a digital system. Digital intraoral scanners capture tooth geometry, and software generates virtual mockups, eliminating the need for physical impressions, casts, and manual waxing while maintaining visualization accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates digital copies of the patient's dentition through scanning and uses these digital models to generate virtual mockups. This digital copying approach replaces physical replicas and allows for easy modification and iteration without the complexity of physical model-making

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If permanent veneers are used for cosmetic restoration, then the desired cosmetic effect is achieved, but the treatment becomes irreversible

Engineering Contradiction:
Improvecosmetic effectVSAvoidreversibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent performs preliminary visualization through virtual and physical mockups before any permanent treatment. This allows patients to preview and approve the cosmetic effect in advance, ensuring informed consent and the ability to reject permanent treatment if unsatisfied

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces mockups as an intermediary step between the patient's natural teeth and permanent veneers. These mockups serve as temporary representatives that allow evaluation of cosmetic effects without committing to irreversible changes

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If virtual mockups are created by photo retouching, then simplicity and low cost are achieved, but realistic understanding is insufficient

Engineering Contradiction:
Improvesimplicity and costVSAvoidrealistic understanding
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent creates actual physical copies (mockups) of the proposed restoration that can be placed on the patient's teeth, rather than merely retouching photos. These physical mockups provide tangible, realistic visualization while remaining simpler and more affordable than traditional temporary mockup procedures

Inventive Principle:
Principle #26Copying

4Measurement precision

If traditional temporary mockups are produced, then realistic evaluation is enabled, but the process becomes expensive

Engineering Contradiction:
Improverealistic evaluationVSAvoidcost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent replaces expensive physical impression materials, casting materials, and manual waxing processes with digital scanning and software-based mockup generation. This digital substitution maintains evaluation realism while significantly reducing material and labor costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a rapid, low-cost, and reversible method to simulate dental cosmetic restoration, enabling patients to visualize and validate aesthetic changes before committing to permanent treatments, reducing the complexity and expense of traditional methods while maintaining the teeth's functionality.

Implementation Method 1

The mockup may be fabricated using an additive technique, notably by 3D printing

Methodology Applied
Scientific Effect3D Printing: 3D Printing

Data Source

PatentUS11344384B2Mockup for dental cosmetic restoration and dental overlay device
Publication Date: 2022.05.31 LYRA HLDG
  • US11344384B2 patent drawing
  • US11344384B2 patent drawing
  • US11344384B2 patent drawing

AI summary

Method for producing a mockup of a patient's dental cosmetic restoration, characterized in that it comprises a step (E4) of forming a file of digital data representing the dental mockup artificially presenting the restoration intended to be placed in the mouth and worn temporarily over at least part of the patient's dentition, and a step (E5) of fabricating the mockup directly from the file of digital data produced.