Virtual Dental Model Aesthetic Surface Structure Insertion

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Solution Overview

Problem

Existing methods for creating dental prostheses require manual post-processing for aesthetic surface structures, which is time-consuming, skill-dependent, and limits individual adaptation and efficiency.

Innovation Solution

A method for virtual post-processing of dental models using a computer and display device to adapt and insert aesthetic surface structures, allowing for precise adjustment of shape, size, and impression depth, eliminating the need for manual post-processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual post-processing is used to insert aesthetic surface structures, then aesthetic quality can be achieved, but the process becomes time-consuming and skill-dependent

Engineering Contradiction:
Improveaesthetic qualityVSAvoidproduction time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent uses digital copying by creating a virtual model of the aesthetic surface structure from existing three-dimensional data, then inserting this digital copy into the dental prosthesis plan. This eliminates the need for manual physical copying while preserving aesthetic quality.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the manual mechanical process of inserting aesthetic surface structures with an automated computer-based system. The virtual tool automatically inserts and adapts the surface structures based on digital parameters, eliminating manual intervention while maintaining aesthetic quality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If manual post-processing is used for aesthetic surface structures, then individual adaptation is possible, but the process requires great experience and skill

Engineering Contradiction:
Improveindividual adaptationVSAvoidskill requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent enables individual adaptation by allowing modification of specific parameters of the aesthetic surface structure through the virtual tool. Users can adjust digital parameters such as position, orientation, shape, and size without requiring manual skill, making the system both adaptable and easy to use.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If automated virtual post-processing is implemented, then productivity increases, but individual adaptation capability must be maintained

Engineering Contradiction:
Improveproduction efficiencyVSAvoidindividual adaptation
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic system where the virtual tool can automatically insert aesthetic surface structures while also allowing real-time parameter adjustment. This enables both high productivity through automation and individual adaptation through flexible parameter modification within the same automated workflow.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10258430B2Method for the virtual processing of a dental model
Publication Date: 2019.04.16 DENTSPLY SIRONA INC
  • US10258430B2 patent drawing
  • US10258430B2 patent drawing

AI summary

The invention relates to a method for the virtual post-processing of a first virtual three-dimensional dental model (14) of a dental prosthesis (28), said model having been created during the planning of the prosthesis (28). The first virtual dental model (14) is processed virtually after the planning stage in an additional method step (18, 31) by adapting at least one three-dimensional aesthetic surface structure (17) already in existence to the first dental model (14) by means of a virtual tool (10) with the aid of a computer (4) and a display device (6) and by subsequently inserting said structure into the first dental model (14). The aesthetic surface structure (17) has a predetermined form, size and/or a predetermined impression depth (41), and a tooth surface (19) of the dental model (14) is at least partially replaced by the adapted aesthetic surface structure (15, 17).