Dental Restoration Occlusal Design Using a Functional Bite Map

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Solution Overview

Problem

Current dental restoration methods often fail to accurately simulate occlusal interference, leading to potential misfit and functional issues between dental restorations and opposing dentition, which can result in discomfort and reduced longevity of the restoration.

Innovation Solution

A system and method utilizing a functional bite map to generate an interference model, allowing for the design of dental restorations that avoid occlusal interference by capturing the relative motion between dental arches and using this data to create a precise occlusal surface, ensuring harmonious interaction with the opposing dentition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional dental restoration methods are used without functional bite map simulation, then the manufacturing process is simpler and faster, but the occlusal fit and functional performance deteriorate

Engineering Contradiction:
Improveocclusal fit precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The functional bite map is created in advance by capturing the relative motion between dental arches at multiple bite positions before restoration fabrication. This preliminary action allows the interference model to be generated ahead of time, enabling precise occlusal surface design without adding complexity to the actual restoration manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a digital copy of the opposing dental arch's motion trajectory through the functional bite map. This virtual interference model serves as a precise template that guides the restoration design, allowing accurate occlusal fit to be achieved through digital simulation rather than physical trial-and-error methods.

Inventive Principle:
Principle #26Copying

2Reliability

If motion capture apparatus and interference model generation are implemented, then occlusal interference is minimized, but the fabrication process becomes more complex

Engineering Contradiction:
Improverestoration functionalityVSAvoidfabrication system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical trial-fitting procedures with digital motion capture and interference modeling. By using sensors to capture bite position data and generating virtual interference models, the system substitutes physical experimentation with computational analysis, improving reliability while managing complexity through digital workflows.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The functional bite map serves as an intermediary that translates complex three-dimensional motion data between dental arches into a simplified interference model. This intermediate representation captures the essential occlusal relationships without requiring the full complexity of the original motion capture data, facilitating easier integration into restoration design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple bite positions are captured to generate interference model, then the occlusal surface design accuracy is improved, but the data collection time increases

Engineering Contradiction:
Improveocclusal surface accuracyVSAvoiddata collection time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system captures bite data at discrete periodic positions (centric occlusion, protrusive, lateral) rather than continuous motion. This periodic sampling approach captures the essential occlusal relationships at key moments in the bite cycle, achieving sufficient accuracy for restoration design while minimizing data collection time compared to continuous recording.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20230139151A1System and method for fabricating a dental restoration
Publication Date: 2023.05.04 HULTGREN DENTAL TECHNOLOGIES LLC
  • US20230139151A1 patent drawing
  • US20230139151A1 patent drawing
  • US20230139151A1 patent drawing

AI summary

A system for fabricating a dental restoration to restore a tooth at a restoration site in a dentition of a patient is disclosed. The dentition includes a restoration dental arch and an opposing dental arch. The restoration dental arch include the restoration site and the opposing dental arch is opposite the restoration dental arch. The system includes an impression apparatus, a motion capture apparatus, an interface apparatus, and a restoration design system. The impression apparatus is configured to capture an impression of the dentition of the patient. The motion capture apparatus is configured to capture a plurality of location data points that represent the locations of the opposing dental arch relative to the restoration dental arch. The interference model generation system is configured to generate an interference model for the restoration site. The restoration design system is for designing a restoration using the interference model.