Dental Device Surface Texture Estimation via Focus Variation

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Solution Overview

Problem

Current dental scanning technologies often fail to capture the fine three-dimensional surface texture of teeth, resulting in incomplete information for dental technicians to create natural-looking restorations, as they primarily capture the overall shape rather than the detailed surface features of teeth.

Innovation Solution

A dental device with an array of individually controllable light sources and an optics system captures a sequence of images under varying light conditions, comparing pixel intensities to estimate the surface texture of teeth, and converts this information into normal vector data for enhanced 3D modeling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional dental scanning technologies are used, then the overall shape of teeth can be captured, but the fine three-dimensional surface texture of teeth is not captured

Engineering Contradiction:
Improvesurface texture measurement precisionVSAvoidsurface texture information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent transitions from conventional 2D surface scanning to 3D surface texture capture by introducing depth information through focus variation. The system measures surface height variations in the third dimension (depth/focus dimension) to reconstruct fine surface texture, converting a 2D imaging problem into a 3D measurement problem.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system changes the focus parameter of the optical system to capture surface texture information. By varying the focus distance and measuring how different surface regions come into focus at different depths, the system extracts fine surface texture details that are invisible to conventional fixed-focus scanning systems.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional scanning systems capture only overall shape, then the scanning process is simple, but incomplete information is obtained for creating natural-looking restorations

Engineering Contradiction:
Improverestoration precisionVSAvoidscanning system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent enhances the scanning system by adding depth/focus variation measurement capability to the conventional 2D imaging system. This dimensional enhancement allows capture of surface height variations and fine texture details, providing complete geometric information needed for precision restoration manufacturing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system replaces complex mechanical contact scanning methods with optical focus variation measurement. Instead of physically touching or mechanically scanning the tooth surface, the system uses optical focus changes to infer surface topology, reducing mechanical complexity while improving measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides more accurate and detailed surface texture information, enabling the creation of realistic tooth restorations by capturing subtle changes in tooth surface height and orientation, improving the precision of dental models and restorations.

Implementation Method 1

an optics device capable of capturing an image of a number of teeth... comparing pixel intensities between a first image and a second image

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20230190110A1Estimating a surface texture of a tooth
Publication Date: 2023.06.22 ALIGN TECHNOLOGY INC
  • US20230190110A1 patent drawing
  • US20230190110A1 patent drawing
  • US20230190110A1 patent drawing

AI summary

Embodiments for estimating a surface texture of a tooth are described herein. One method embodiment includes collecting a sequence of images utilizing multiple light conditions using an intra-oral imaging device and estimating the surface texture of the tooth based on the sequence of images.