Electronic Dental Torque Wrench With Sensor-Based Torque Control
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Solution Overview
Problem
Existing torque wrenches for dental implantology lack precise and accurate torque application, with inadequate indication of applied force during installation, and do not facilitate digital documentation or monitoring.
Innovation Solution
An electronic dental torque wrench equipped with force sensors, particularly using force-sensitive resistors, to measure torque electronically, allowing for precise torque indication and digital documentation, and featuring a ratchet for freewheel operation and a modular design for sterilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If mechanical torque indication is used, then the device structure remains simple, but torque measurement precision and reliability are insufficient
Solution Approach 1:
The patent replaces mechanical torque indication systems with electronic force sensors (strain gauges) that convert mechanical force into electrical signals. This substitution enables precise torque measurement through electronic means while maintaining a relatively compact device structure, directly resolving the contradiction between measurement precision and device complexity.
2Reliability
If electronic monitoring components are added, then torque control precision is improved, but the device becomes more complex and harder to sterilize
Solution Approach 1:
The torque wrench is divided into distinct modular segments: a sterilizable mechanical body and a separate electronic monitoring module. The force sensors and evaluation unit can be integrated into a removable head portion that can be sterilized independently, while the electronic processing occurs in a separate compartment. This segmentation allows high-reliability electronic monitoring without compromising sterilization capabilities.
3Measurement precision
If force sensors are integrated into the shaft, then torque measurement accuracy is improved, but the shaft structure becomes more complex
Solution Approach 1:
The electronic components including force sensors are extracted from the main shaft body and integrated into a separate head module. This extraction allows the shaft to remain as a simple, sterilizable mechanical component while the head contains all electronic sensing and processing elements. The modular design enables the shaft to be easily sterilized without electronic components interfering with the process.
4Loss of information
If digital documentation capability is added, then data management is improved, but device complexity increases
Solution Approach 1:
An intermediary evaluation unit serves as a bridge between the force sensors and external data management systems. This intermediary processes torque data locally, stores it temporarily, and interfaces with external devices (computers, cloud systems) for comprehensive data management. This approach enables complete digital documentation without requiring complex integrated storage and processing systems within the torque wrench itself.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable and precise torque control, facilitates digital documentation, and allows for easy sterilization while maintaining compact size, enhancing operational efficiency and data management.
Implementation Method 1
the shaft comprises a force sensor comprising one or more force-sensitive resistors and configured to sense the force on the shaft generated upon rotation of the shaft around the rotation axis in a tightening direction
Data Source
Figure 1a
Figure 1b
Figure 2
AI summary
An electronic dental torque wrench (10.1) is described, comprising a head (1) with a receiving opening (11) defining a rotation axis (L1) and configured to receive a screwing instrument, a shaft (2) defining a shaft axis (L2) and configured for applying a torque to the head (1), wherein the receiving opening (11) is configured to engage with the screwing instrument upon rotation of the shaft (2) around the rotation axis (L1) in a tightening direction (Td), wherein the shaft (2) comprises a force sensor (3) comprising one or more force-sensitive resistors (31) and configured to sense the force on the shaft (2) generated upon rotation of the shaft (2) around the rotation axis (L1) in a tightening direction, wherein the one or more force-sensitive resistors (31) are arranged at one or more sensor surfaces (32) which are substantially perpendicular to the tightening direction (Td).