Electronic Dental Torque Wrench With Sensor-Based Torque Control

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Solution Overview

Problem

Existing torque wrenches for dental implantology lack precise and accurate torque application, with inadequate indication of applied force during installation, and do not facilitate digital documentation or monitoring.

Innovation Solution

An electronic dental torque wrench equipped with force sensors, particularly using force-sensitive resistors, to measure torque electronically, allowing for precise torque indication and digital documentation, and featuring a ratchet for freewheel operation and a modular design for sterilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical torque indication is used, then the device structure remains simple, but torque measurement precision and reliability are insufficient

Engineering Contradiction:
Improvetorque measurement precisionVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical torque indication systems with electronic force sensors (strain gauges) that convert mechanical force into electrical signals. This substitution enables precise torque measurement through electronic means while maintaining a relatively compact device structure, directly resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If electronic monitoring components are added, then torque control precision is improved, but the device becomes more complex and harder to sterilize

Engineering Contradiction:
Improvetorque control reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The torque wrench is divided into distinct modular segments: a sterilizable mechanical body and a separate electronic monitoring module. The force sensors and evaluation unit can be integrated into a removable head portion that can be sterilized independently, while the electronic processing occurs in a separate compartment. This segmentation allows high-reliability electronic monitoring without compromising sterilization capabilities.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If force sensors are integrated into the shaft, then torque measurement accuracy is improved, but the shaft structure becomes more complex

Engineering Contradiction:
Improvetorque measurement accuracyVSAvoidsterilization ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The electronic components including force sensors are extracted from the main shaft body and integrated into a separate head module. This extraction allows the shaft to remain as a simple, sterilizable mechanical component while the head contains all electronic sensing and processing elements. The modular design enables the shaft to be easily sterilized without electronic components interfering with the process.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of information

If digital documentation capability is added, then data management is improved, but device complexity increases

Engineering Contradiction:
Improvetorque data documentationVSAvoiddevice structure complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

An intermediary evaluation unit serves as a bridge between the force sensors and external data management systems. This intermediary processes torque data locally, stores it temporarily, and interfaces with external devices (computers, cloud systems) for comprehensive data management. This approach enables complete digital documentation without requiring complex integrated storage and processing systems within the torque wrench itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and precise torque control, facilitates digital documentation, and allows for easy sterilization while maintaining compact size, enhancing operational efficiency and data management.

Implementation Method 1

the shaft comprises a force sensor comprising one or more force-sensitive resistors and configured to sense the force on the shaft generated upon rotation of the shaft around the rotation axis in a tightening direction

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentEP4670914A1Electronic dental torque wrench
Publication Date: 2025.12.31 INSTITUT STRAUMANN AG
  • EP4670914A1 patent drawingFigure 1a
  • EP4670914A1 patent drawingFigure 1b
  • EP4670914A1 patent drawingFigure 2

AI summary

An electronic dental torque wrench (10.1) is described, comprising a head (1) with a receiving opening (11) defining a rotation axis (L1) and configured to receive a screwing instrument, a shaft (2) defining a shaft axis (L2) and configured for applying a torque to the head (1), wherein the receiving opening (11) is configured to engage with the screwing instrument upon rotation of the shaft (2) around the rotation axis (L1) in a tightening direction (Td), wherein the shaft (2) comprises a force sensor (3) comprising one or more force-sensitive resistors (31) and configured to sense the force on the shaft (2) generated upon rotation of the shaft (2) around the rotation axis (L1) in a tightening direction, wherein the one or more force-sensitive resistors (31) are arranged at one or more sensor surfaces (32) which are substantially perpendicular to the tightening direction (Td).