Dental X-ray Sensor Holder With Spring Arm Retention

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Solution Overview

Problem

Conventional dental X-ray sensor holders are often bulky and require time-consuming adhesive application, and some adhesives are not suitable for use in the oral cavity, necessitating a compact, inexpensive, and adhesive-free solution for securely holding X-ray detectors during procedures.

Innovation Solution

A dental X-ray sensor holder with a backing plate and sheath system that uses spring arms and a strap to removably secure the sensor, eliminating the need for adhesives and allowing for easy alignment and secure positioning of sensors for X-ray acquisition, with the strap tightening around the sensor to maintain its position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional adhesive methods are used to secure X-ray sensors to holders, then the sensor can be held in position, but the process becomes time-consuming and requires materials not suitable for oral cavity use

Engineering Contradiction:
Improvesensor positioning reliabilityVSAvoidadhesive application time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention extracts and eliminates the adhesive component from the sensor securing system, replacing it with a purely mechanical retention mechanism using spring arms and a retention member that physically holds the sensor in place without chemical bonding

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the chemical bonding mechanism (adhesive) with a mechanical retention system consisting of spring arms and a retention member that uses elastic deformation and physical constraint to secure the sensor, thereby eliminating the need for adhesive application

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional holder designs are used, then sensors can be secured, but the holders become bulky and complex

Engineering Contradiction:
Improvesensor retentionVSAvoidholder structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holder is segmented into distinct functional components: a bite block for patient comfort and positioning, spring arms for sensor retention, and a retention member for securing the sensor, allowing each component to be optimized independently and simplifying the overall structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring arms provide dynamic retention through elastic deformation, allowing the holder to adapt to different sensor sizes and positions while maintaining secure retention, replacing rigid complex structures with flexible simple mechanisms

Inventive Principle:
Principle #15Dynamics

3Reliability

If adhesive-based securing methods are used, then sensors can be held securely, but the system becomes expensive and requires materials unsuitable for oral cavity

Engineering Contradiction:
Improvesensor attachment securityVSAvoidmanufacturing cost and material suitability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The retention member appears to be a simple, potentially disposable component that can be easily manufactured and replaced, eliminating the need for expensive adhesive materials and simplifying the manufacturing process while maintaining sensor security

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, cost-effective, and adhesive-free method for securing X-ray sensors, ensuring accurate alignment and minimizing contamination, suitable for various dental X-ray acquisitions, including anterior, posterior, bitewing, and endodontic procedures.

Implementation Method 1

spring arms and a strap to removably secure the sensor, eliminating the need for adhesives and allowing for easy alignment and secure positioning of sensors for X-ray acquisition, with the strap tightening around the sensor to maintain its position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11399783B2Dental X-ray sensor holder and dental X-ray sensor sheath therefor
Publication Date: 2022.08.02 DENTSPLY SIRONA INC
  • US11399783B2 patent drawing
  • US11399783B2 patent drawing
  • US11399783B2 patent drawing

AI summary

A dental x-ray sensor holder 1 and sheath 4 for affixing a sensor to a backing plate 2 of the holder 1. The dental x-ray sensor holder 1 and sheath 4 generally includes a sensor holder 1 with a backing plate 2, having one or more spring arms 3, and affixed to or formed contiguously with a proximal end of a bite block 9 of the holder 1. It also includes a sensor sheath adapted to secure a sensor to the backing plate for X-ray acquisition.