Depletion-Inducing Junctions for Parasitic Conduction in SOI ICs

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Solution Overview

Problem

Existing integrated circuit manufacturing techniques face challenges in effectively addressing parasitic surface conduction, particularly in high resistivity silicon on insulator wafers, which can lead to performance degradation and increased costs due to the need for complex designs and thermal instability.

Innovation Solution

The implementation of depletion-inducing junctions disposed in an array-like or checkerboard-like manner within the semiconductor substrate, which autonomously create depleted zones that interface with the electrically insulating layer, reducing parasitic surface conduction and enhancing compatibility with diverse manufacturing techniques while being resistant to thermal variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polysilicon layer is deposited and recrystallized to passivate the substrate surface, then parasitic surface conduction is suppressed, but the manufacturing process becomes complex and thermally unstable

Engineering Contradiction:
Improveparasitic surface conduction suppressionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the essential function of substrate passivation from the complex polysilicon deposition and recrystallization process. By using a simplified structure with the insulating layer directly contacting the semiconductor substrate and applying electrical bias to create depletion regions, the solution removes unnecessary manufacturing steps while maintaining the core functionality of suppressing parasitic surface conduction.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the approach from material-based passivation (polysilicon layer) to field-based control (depletion regions created by electrical bias). By altering the physical state and mechanism of parasitic conduction suppression from chemical/material to electrical/field, the solution simplifies the manufacturing process while improving thermal stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If rapid thermal annealing is performed at 950°C to recrystallize silicon, then polysilicon layer is formed, but thermal instability and process complexity increase

Engineering Contradiction:
Improvepolysilicon layer formationVSAvoidthermal processing temperature
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The invention performs preliminary formation of the insulating layer structure before any high-temperature processing. By establishing the depletion-inducing structure at lower temperatures and then applying electrical bias to create depletion regions, the solution avoids the need for subsequent 950°C rapid thermal annealing, thereby reducing thermal instability while achieving the desired functional layer formation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional guard-rings are formed in SOI layer, then isolation is achieved, but larger area is required and design flexibility is reduced

Engineering Contradiction:
Improveisolation performanceVSAvoidguard-ring area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention moves the isolation mechanism from the lateral plane (conventional guard-rings extending in the SOI layer) to the vertical dimension (depletion regions extending from the insulating layer interface into the substrate). By creating depletion zones that extend downward from the interface, the solution achieves effective isolation with minimal lateral area, thereby improving space utilization and design flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively counters parasitic surface conduction, improves transistor performance, and reduces manufacturing costs by simplifying design and manufacturing processes, while maintaining compatibility with buried oxide layer technologies.

Implementation Method 1

a plurality of depletion-inducing junctions adapted to autonomously induce in the semiconductor substrate a plurality of depleted zones

Methodology Applied
Scientific EffectJunction depletion:

Data Source

PatentEP3788652B1Integrated circuit device and method of manufacturing thereof
Publication Date: 2022.03.23 UNIVERSITE CATHOLIQUE DE LOUVAIN
  • EP3788652B1 patent drawingFigure 1~2
  • EP3788652B1 patent drawingFigure 3~4
  • EP3788652B1 patent drawingFigure 5~6

AI summary

An integrated circuit device (100) comprises a semiconductor substrate (101) having a resistivity of at least 100 Ω.cm. An electrically insulating layer (102) contacts the semiconductor substrate (101). The electrically insulating layer (102) is susceptible of inducing in the semiconductor substrate (101) a parasitic surface conduction layer that interfaces with the electrically insulating layer (102). An electrical circuit (103) is located on the electrically insulating layer. The electrical circuit (103) comprises a section (105) capable of inducing an electrical field in the semiconductor substrate. The integrated circuit device (100) comprises a depletion-inducing junction (108, 109) of which at least a portion is comprised in the semiconductor substrate (101). The depletion-inducing junction (108, 109) can autonomously induce in the semiconductor substrate (101) a depleted zone that interfaces with a section of the electrically insulating layer (102) that lies in-between two sections (104, 105) of the electrical circuit (103).