Deployable Antenna Support Structure for Compact Launch Stowage

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Solution Overview

Problem

Satellites require large antennas that are too large for launch as fixed structures, necessitating a stowable and expandable design that maintains structural integrity and proper spacing for antenna elements in orbit.

Innovation Solution

A deployable boom system with core and spacer boards, tension cords, and a stowable configuration that deploys multiple antenna elements and components from a stowed condition in orbit, using carbon fiber or composite materials for structural support and maintaining fixed distances between elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If large antennas are designed as fixed structures for launch, then antenna size and performance are improved, but the satellite cannot accommodate them due to launch vehicle constraints

Engineering Contradiction:
Improveantenna areaVSAvoidlaunch volume requirement
Core Design Contradiction:
Area of moving objectVSVolume of moving object

Solution Approach 1:

The antenna structure is divided into multiple discrete elements that can be independently stowed and later assembled in orbit. Each element is a separate component that can fit within launch vehicle constraints, yet when assembled together forms the large required antenna aperture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The antenna transitions from a static stowed configuration during launch to a dynamic deployed configuration in orbit. The structure is designed to be reconfigurable, allowing it to change from a compact form factor suitable for launch to a large deployed form factor for operational use.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If antennas are stowed for launch and deployed in orbit, then launch volume constraints are satisfied, but maintaining structural integrity and proper spacing becomes difficult

Engineering Contradiction:
Improvelaunch volumeVSAvoidelement spacing precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

A central boom structure serves as an intermediary framework that provides precise mechanical positioning for the antenna elements. The boom acts as a reference structure that maintains accurate spacing between elements during both deployment and operational phases, eliminating the need for complex active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The structural properties of the boom are optimized to provide sufficient rigidity and dimensional stability. By carefully selecting material properties and cross-sectional geometry, the boom maintains precise element spacing under various operational conditions including thermal expansion and mechanical loads.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If deployable boom structures are used to support antenna elements, then launch constraints are met, but the complexity of the deployment mechanism increases

Engineering Contradiction:
Improvelaunch volumeVSAvoiddeployment mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The antenna elements and boom are pre-assembled into a compact stowable configuration on the ground before launch. This preliminary assembly reduces the complexity of in-orbit operations, as the structure only requires simple deployment actions rather than complex assembly procedures once in space.

Inventive Principle:
Principle #10Preliminary action

4Area of moving object

If multiple antenna elements are deployed from a stowed condition, then large antenna aperture is achieved, but ensuring proper spacing and alignment in orbit becomes challenging

Engineering Contradiction:
Improveantenna apertureVSAvoidelement alignment stability
Core Design Contradiction:
Area of moving objectVSStability of the object's composition

Solution Approach 1:

The central boom serves as a stable reference framework that maintains precise geometric relationships between antenna elements. By attaching elements to this rigid intermediary structure, the system achieves stable alignment without requiring complex active control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12469962B2Deployable support structure for space-based satellite antennas
Publication Date: 2025.11.11 FLEXITECH LLC
  • US12469962B2 patent drawing
  • US12469962B2 patent drawing
  • US12469962B2 patent drawing

AI summary

A support structure for space-based antennas. The structure includes a boom and core and spacer boards disposed along a length of the boom. The boom extends through an opening in each board. Antenna elements are attached to core boards. A top board is rotatably affixed to a first end of the boom and a bottom board affixed to a base surface of a stow tube in which all the elements are stored prior to deployment. A material of the antenna elements comprises a flexible material, allowing the elements to be stowed in a restricted volume of the stow tube prior to deployment into an operational configuration. Tension cords, disposed longitudinally along the boom and attached to each one of the core and spacer boards, are tensioned after deployment to ensure the core boards and the antenna elements thereon are spaced apart as required.