Deployable Bumper Step Assembly for One-Step Cargo Access

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Solution Overview

Problem

Existing deployable step assemblies for accessing vehicle cargo spaces often require multiple manipulations to transition to a use position, which can be cumbersome and inefficient.

Innovation Solution

A deployable step assembly that is pivotable back-and-forth between a stowed position and a deployed position, where the step pad is received within a bumper pocket in the stowed position and becomes rearward and vertically lower than the bumper in the deployed position, allowing for easy access to cargo spaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing deployable step assemblies are used, then cargo space access is enabled, but multiple manipulations are required to transition to use position

Engineering Contradiction:
Improveease of step deploymentVSAvoidnumber of manipulations required
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The step assembly utilizes the user's own body weight and the mechanical advantage of the pivot mechanism to automatically transition from stowed to deployed position. When the user steps on the step, their weight automatically triggers the deployment sequence without requiring separate manual manipulation steps

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The step assembly transitions from a static stowed position to a dynamic deployed position through a pivot mechanism. The system is designed to be dynamically responsive to user interaction, automatically adjusting its configuration based on the applied force and position

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the step assembly is always deployed, then cargo space access is easy, but it occupies space and may interfere with bumper functionality

Engineering Contradiction:
Improveaccess to cargo spaceVSAvoidspace occupied by step assembly
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The step assembly is nested within the bumper structure when in the stowed position. The step components are recessed into the bumper, utilizing the existing bumper geometry to house the step mechanism without occupying additional external space

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The step assembly transitions between static (stowed) and dynamic (deployed) states based on user need. When not in use, the step remains concealed within the bumper, maintaining a clean exterior profile while being readily deployable when required

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250196775A1Deployable step assembly for vehicle
Publication Date: 2025.06.19 FORD GLOBAL TECH LLC
  • US20250196775A1 patent drawing
  • US20250196775A1 patent drawing
  • US20250196775A1 patent drawing

AI summary

A vehicle assembly includes a bumper of a vehicle and a deployable step assembly that is pivotable back-and-forth between a stowed position and a deployed position relative to the bumper. When in the stowed position, a step pad of the deployable step assembly is received within a bumper pocket of the bumper. When in the deployed position, the step pad is rearward and vertically lower than the bumper.