Deployable Roof Cargo Panel With Airbag for Forward Cargo Restraint

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In vehicles, cargo can shift forward during sudden deceleration, posing a risk to occupants, and existing safety systems do not effectively manage this risk while also providing cargo storage solutions.

Innovation Solution

A rotatable panel connected to the vehicle roof, which can deploy between the passenger and cargo compartments to retain cargo and inflate an airbag forward to control occupant kinematics during collisions, while being adjustable by a motor and locking device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a panel is deployed to retain cargo and inflate airbag during collision, then occupant safety is improved, but cargo compartment accessibility and flexibility are reduced

Engineering Contradiction:
Improveoccupant safetyVSAvoidcargo compartment accessibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The panel is designed to be movable between deployed and retracted positions, allowing the system to adapt between safety mode (deployed) and cargo access mode (retracted). The motorized actuation enables dynamic reconfiguration of the panel position based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The safety system is segmented into separate functional components: the panel for cargo retention, the airbag for occupant protection, and the motorized actuation system. This segmentation allows independent operation of each component to address different needs (safety vs. accessibility).

Inventive Principle:
Principle #1Segmentation

2Reliability

If a rotatable panel is added to separate passenger and cargo compartments, then cargo retention during deceleration is improved, but device complexity increases

Engineering Contradiction:
Improvecargo retentionVSAvoidpanel mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The panel structure integrates multiple functions: it serves as both a cargo retention barrier and a mounting surface for the airbag system. The motorized actuation mechanism combines rotation and positioning capabilities into a single integrated assembly, reducing the need for separate mechanical components.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If airbag is integrated with the panel structure, then space utilization is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespace utilizationVSAvoidassembly complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The airbag is nested within or integrated into the panel structure, allowing the airbag to be housed within the same spatial envelope as the panel. This nesting arrangement maximizes space utilization while keeping the overall system compact.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively impedes forward movement of cargo during deceleration, enhancing occupant safety by deploying a panel and airbag to manage kinematics, and allows for flexible cargo compartment configuration.

Implementation Method 1

an inflation device in communication with the airbag for inflating the airbag from an uninflated position to an inflated position

Methodology Applied
Scientific EffectInflation:

Implementation Method 2

A rotatable panel connected to the vehicle roof, which can deploy between the passenger and cargo compartments

Methodology Applied
Scientific EffectRotational motion:

Data Source

PatentUS20230373429A1Deployable cargo panel
Publication Date: 2023.11.23 FORD GLOBAL TECH LLC
  • US20230373429A1 patent drawing
  • US20230373429A1 patent drawing
  • US20230373429A1 patent drawing

AI summary

An assembly for a vehicle includes a vehicle roof and a panel rotatably connected to the vehicle roof. The panel is rotatable away from the vehicle roof from a stowed position to a deployed position. The assembly includes an airbag supported on the panel. The airbag is inflatable from the panel in a vehicle-forward direction when the panel is in the deployed position.