Deployable Electrical Contact Device for Well Structures

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Solution Overview

Problem

Current methods for communicating power and data signals through a metallic well structure face challenges such as signal attenuation and noise ratios, particularly for electromagnetic signals using the well structure as a communication path.

Innovation Solution

Deployable devices with conductive pads and deployment arms that mechanically and electrically engage with the well structure, providing a signal path while abrading the surface to improve continuity, and a drive unit for controlled deployment and retraction, allowing for efficient communication of signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic signals are transmitted through the metallic well structure, then communication capability is improved, but signal attenuation and noise ratios increase

Engineering Contradiction:
Improvesignal continuityVSAvoidsignal attenuation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The device performs preliminary abrasion of the well structure surface before signal transmission to remove coatings and detritus that cause signal attenuation. The conductive pads are deployed in advance to establish optimal electrical contact, ensuring low-attenuation signal paths for subsequent communication operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device changes the physical state of the contact interface by abrasion, transforming the surface from a coated/detritus-covered state to a clean metal surface state. This parameter change in surface condition directly reduces signal attenuation and improves electromagnetic signal transmission quality through the well structure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the mounting arrangement is deployed to engage with the well structure, then signaling continuity is improved, but device complexity increases

Engineering Contradiction:
Improvesignaling continuityVSAvoidmounting arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting arrangement is segmented into multiple independent conductive pads that can be individually deployed and positioned. Each pad functions as an independent signaling contact point, allowing the system to achieve reliable signaling continuity through multiple parallel paths while maintaining modular simplicity in each individual pad design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive pads serve multiple functions simultaneously: they provide mechanical engagement with the well structure, establish electrical contact for signaling, and act as abrasion elements to clean the surface. This multi-functionality reduces the need for separate dedicated components, thereby simplifying the overall mounting arrangement despite its enhanced capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the device abrades the well structure surface, then electrical continuity is improved, but material removal occurs

Engineering Contradiction:
Improveelectrical continuityVSAvoidwell structure material
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The abrasion action is localized precisely to the contact areas of the conductive pads on the well structure surface. Only the specific regions where electrical contact is needed are abraded to remove coatings and detritus, while the rest of the well structure remains untouched. This localized approach minimizes overall material removal while achieving optimal electrical continuity at the critical contact points.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances signal continuity and reduces attenuation by ensuring reliable electrical and acoustic communication through the well structure, enabling effective data and power transmission.

Implementation Method 1

The pads may be electrically conductive pads to provide electrical continuity for signaling purposes

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the device may be configured, during deployment, to abrade a wall surface of a well structure. In other similar words, the device may be configured to specifically scrub a wall of the well structure during deployment

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS11933167B2Deployable electrical contact device
Publication Date: 2024.03.19 EXPRO NORTH SEA LIMITED
  • US11933167B2 patent drawing
  • US11933167B2 patent drawing
  • US11933167B2 patent drawing

AI summary

A deployable electrical contact device is provided that includes a body portion and a mounting arrangement. The mounting arrangement is controllably deployable from the body portion. The mounting arrangement is configured to retain the device at a position at a metallic well structure by mechanically engaging with a wall surface of the metallic well structure. The mounting arrangement includes electrically conductive pads configured to provide electrical continuity between the engaged metallic well structure and the mounting arrangement. The device is configured such that when deployed an electrical signal path between one or more of the conductive pads and the body portion is established to provide electrical continuity between the metallic well structure and the body portion.