Deployable Mask Collar for Garment Protection

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Solution Overview

Problem

Conventional upper body garments lack a functional neck portion that can effectively serve as a face mask, providing inadequate protection against dust and pathogens while maintaining comfort and ease of use.

Innovation Solution

A garment with a turtle neck style collar made from flexible textile fabric incorporating elastic yarn, featuring triangular openings and tethers that can be extended to cover the mouth and nose, providing filtration and comfort through mesh openings sized to block particulates and pathogens.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional neck opening is provided in the garment, then ease of wearing and basic comfort are achieved, but protection against dust and pathogens is insufficient

Engineering Contradiction:
Improveprotection against dust and pathogensVSAvoidease of wearing and comfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The collar is designed to be dynamically transformable between a retracted state (providing ease of wearing) and an extended state (providing protection). The collar can be pulled down over the nose and mouth to form a mask when needed, and returned to its original position for normal wearing comfort.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The collar serves multiple functions: it provides the conventional turtle neck style for normal wearing comfort, and simultaneously functions as a protective face mask when extended. This multi-functionality resolves the contradiction by making a single structure serve both protective and comfortable wearing needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the collar is extended to cover the mouth and nose for protection, then filtration of air-borne particles is achieved, but comfort and ease of use may be compromised

Engineering Contradiction:
Improvefiltration of air-borne particlesVSAvoidcomfort and ease of use
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The collar incorporates elastic yarn in its construction, changing the physical parameters of the fabric to provide stretch and flexibility. This allows the collar to comfortably accommodate the contours of the face and nose when extended, maintaining comfort while providing protection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The collar is constructed from flexible fabric that can conform to the shape of the face and nose when extended. This flexibility ensures comfort during use while maintaining the protective barrier function against air-borne particles.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If elastic yarn is incorporated in the collar fabric, then comfort and fit are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecomfort and fitVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The collar fabric incorporates elastic yarn (such as spandex or elastane) blended with other fibers in standard proportions (e.g., 5-20% elastic content). This parameter change in material composition provides the desired stretch and comfort while using conventional textile manufacturing processes, minimizing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If the collar is designed to deploy as a mask, then protection function is added, but device complexity increases

Engineering Contradiction:
Improveprotection functionVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The collar is designed as a single continuous piece of fabric that serves dual purposes: as a decorative and functional turtle neck collar during normal wearing, and as a protective face mask when extended. This eliminates the need for separate mask components, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The protective mask function is merged with the collar structure itself. The collar fabric continues uninterrupted from the neck opening and extends forward to cover the face when needed, combining what would traditionally be separate garments into a single integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The garment's deployable collar effectively filters air-borne particles and pathogens, offering comfort and protection without compromising the garment's primary function as a conventional shirt, while maintaining ease of use and durability.

Implementation Method 1

the fabric forming the collar, when deployed as a mask, to stretch and more comfortably accommodate the shape of the face and nose of the user in the deployed configuration

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

mesh openings positioned within the fibers and yarns which form the fabric material. Such openings allow for air flow through the fabric of the garment when worn

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS12035758B2Garment with deployable mask
Publication Date: 2024.07.16 HANDLER JAMIE
  • US12035758B2 patent drawing
  • US12035758B2 patent drawing
  • US12035758B2 patent drawing

AI summary

An upper garment positionable upon the torso of a user is provided with an annular collar portion extending from a head and neck opening. The annular collar is deployable from a retracted position appearing as a turtleneck style collar to a deployed position wherein a face mask is formed. The collar is held in the deployed position by ear openings therein which engage over opposing ears of the user.