Deployable Particle Separator for Aircraft Engine Inlets

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Solution Overview

Problem

Conventional filtering systems in helicopters and VTOL aircraft detrimentally impact air flow and reduce performance by ingesting dirt, sand, and dust, and fail to efficiently filter air in dirty environments while minimizing drag in clean air environments during cruise flight.

Innovation Solution

An inlet system with a deployable particle separator panel that deploys to filter air when operating in dirty environments and retracts to minimize drag during cruise flight, using a barrier filter or swirl tubes to remove particles, and is integrated with the aircraft's skin for low profile and low aerodynamic drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional filtering system is installed in the inlet, then particles are filtered from the air, but air flow is detrimentally impacted and aircraft performance is reduced

Engineering Contradiction:
Improveparticle filtrationVSAvoidair flow
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The particle separator panel is made deployable rather than fixed, allowing it to be positioned in the airflow path only when particle filtration is required. The panel can be deployed when operating in dirty environments and retracted when operating in clean air environments, dynamically adapting the filtration capability to match operational needs and maintain optimal air flow.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The filtering system operates periodically rather than continuously. The particle separator panel is deployed only during specific periods when the aircraft operates in dirty environments near the ground, and retracted during cruise flight in clean air environments, providing filtration only when necessary rather than constantly impeding airflow.

Inventive Principle:
Principle #19Periodic action

2Reliability

If a particle separator panel is deployed to filter air in dirty environments, then particle removal is effective, but aerodynamic drag increases during cruise flight

Engineering Contradiction:
Improveparticle removalVSAvoidaerodynamic drag
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The particle separator panel transitions from a static component to a dynamic one that can change its position. By deploying the panel only when needed for particle separation and retracting it during cruise flight, the system eliminates the continuous aerodynamic drag penalty that would result from a permanently installed filtering structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The particle separator panel is extracted from the main airflow path during cruise flight by retracting it. This removes the source of aerodynamic drag from the airflow, allowing the aircraft to achieve optimal performance during clean air operations while maintaining the capability to deploy the panel when particle filtration becomes necessary.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the particle separator panel is retracted to minimize drag, then aircraft performance is improved, but particle filtration capability is lost

Engineering Contradiction:
Improveaircraft performanceVSAvoidparticle filtration capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system maintains particle filtration capability by keeping the particle separator panel available for deployment rather than permanently removing it. The panel can be rapidly deployed when the aircraft enters dirty environments, ensuring filtration capability is preserved on-demand without continuously impacting performance during clean air operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The inlet system serves multiple functions through the deployable panel: it provides particle filtration when deployed and maintains minimal aerodynamic drag when retracted. This single system structure accomplishes both particle removal and performance optimization by adapting its configuration to the operational environment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If a fixed filtering system is used, then particle separation is maintained, but the system cannot adapt to different environmental conditions

Engineering Contradiction:
Improveparticle separationVSAvoidenvironmental adaptation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The deployable particle separator panel transforms a static filtering system into a dynamic one that can adapt to different environmental conditions. The panel can be deployed when operating near the ground in dirty environments and retracted during cruise flight in clean air environments, allowing the system to provide particle separation only when environmental conditions warrant it.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively filters airborne particles in dirty environments without compromising aircraft performance during cruise flight by retracting the particle separator panel, ensuring efficient airflow and reducing the risk of engine damage from debris.

Implementation Method 1

the particle separator panel comprises a barrier filter including pores so that particles in the air larger than the pores are trapped in the barrier filter

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

the particle separator panel comprises a swirl tube drawing particles out of the air

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS11525398B2Engine inlet with deployable particle separator
Publication Date: 2022.12.13 THE BOEING CO
  • US11525398B2 patent drawing
  • US11525398B2 patent drawing
  • US11525398B2 patent drawing

AI summary

A system that filters airborne particles when the aircraft is in a dusty environment and is disengaged when the aircraft is flying up and away from the dusty environment.