Deployable Telescoping Shell for Vehicle Drag Reduction

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Solution Overview

Problem

Existing vehicle designs face challenges in significantly reducing air drag at high speeds, as current aerodynamic enhancements such as airfoils and smooth body shapes only provide relatively small drag reductions.

Innovation Solution

A deployable air-drag reduction mechanism featuring a tapering shell structure composed of telescoping segments that can be automatically or manually deployed from the rear of a vehicle, increasing the vehicle's length-to-width ratio to minimize air resistance, particularly at high speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional aerodynamic features (airfoils, smooth body shapes) are added to the vehicle, then aerodynamic efficiency is improved slightly, but the drag reduction effect remains relatively small

Engineering Contradiction:
Improveaerodynamic efficiencyVSAvoidair drag
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent employs a deployable shell structure that can dynamically change its state between retracted and deployed positions. This dynamic configuration allows the vehicle to optimize its aerodynamic profile based on operating conditions, enabling significant drag reduction when the shell is deployed while maintaining a compact form when retracted, thereby resolving the limitation of conventional static aerodynamic features

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention introduces a new spatial dimension by adding a rearward-extending shell structure that projects behind the vehicle body. This dimensional extension creates a tapered wake region that actively manages airflow separation and reduces pressure drag, achieving substantial drag reduction that goes beyond the incremental improvements of conventional surface-level aerodynamic modifications

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If a deployable shell structure is added to the vehicle, then aerodynamic efficiency is significantly improved, but the device complexity increases

Engineering Contradiction:
Improveair dragVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shell structure is divided into multiple telescoping segments that can independently move relative to each other. This segmentation allows the complex deployment motion to be broken down into simpler individual segment movements, facilitating easier actuation and control while maintaining the overall aerodynamic function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescoping segments are designed to nest within each other when retracted, with each segment containing the next smaller segment. This nesting arrangement minimizes the space required for the deployable structure when not in use and simplifies the mechanical linkage required for deployment, thereby reducing overall structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10124840B2Deployable vehicle air drag reduction mechanism and system
Publication Date: 2018.11.13 TOYOTA JIDOSHA KK
  • US10124840B2 patent drawing
  • US10124840B2 patent drawing
  • US10124840B2 patent drawing

AI summary

An air-drag reduction mechanism for a vehicle is provided. The mechanism includes a shell structured to be deployable in a direction away from a vehicle, the shell including a plurality of telescoping shell segments. The shell segments are structured to form a shell having a shape which tapers or narrows in a direction away from the vehicle. The air-drag reduction mechanism may be incorporated into an air-drag reduction system including an actuation mechanism operatively coupled to the telescoping shell and operable to deploy the shell.