Deployable UAV Wing Gearbox for Compact Launch and Long-Endurance Flight

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current compact configurations of unmanned aerial vehicles (UAVs) are limited in flight range, endurance, and payload capacity, hindering their effectiveness in various missions.

Innovation Solution

The UAV design features deployable components such as telescoping wings, pivotable stabilizers, and modular payloads, along with a configurable gearbox that allows for transitions between compact, deployed, and expanded configurations, enhancing aerodynamic efficiency and flight capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the UAV uses a compact configuration with wings and stabilizers stowed against the fuselage, then the UAV achieves small size and portability, but the flight range, endurance, and payload capacity are limited

Engineering Contradiction:
ImproveUAV sizeVSAvoidflight endurance
Core Design Contradiction:
Volume of moving objectVSDuration of action of moving object

Solution Approach 1:

The UAV employs dynamically reconfigurable wings that can transition between stowed and deployed configurations. The wings are hinged to the fuselage and can be rotated between a first position (stowed) and a second position (deployed), allowing the aircraft to adapt its volume and surface area based on operational requirements. This dynamic transformation enables the UAV to achieve both compact storage and extended flight capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The UAV is divided into modular components including a fuselage, deployable wings, and stabilizers that can be independently configured. The wings are segmented into portions that can be deployed or stowed relative to the fuselage, and the stabilizers can be positioned in different orientations. This segmentation allows for flexible reconfiguration of the aircraft's aerodynamic surface area without requiring complete structural redesign.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the UAV transitions from compact to deployed configuration, then the flight range and aerodynamic efficiency improve, but the device complexity and control difficulty increase

Engineering Contradiction:
ImprovewingspanVSAvoidconfiguration mechanism complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The UAV includes a controller that is pre-programmed with deployment sequences and configuration parameters. Before flight, the controller stores the necessary commands to deploy wings and stabilizers at appropriate times. During operation, the controller automatically manages the transition from compact to deployed configuration based on pre-set criteria, reducing the need for manual intervention and simplifying the control burden on the operator.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The UAV employs automatic deployment mechanisms where the wings and stabilizers can be deployed through predetermined mechanical or actuated systems without requiring complex manual control. The controller automatically determines when deployment is appropriate and executes the configuration changes based on stored programs, allowing the system to self-manage its transformation while maintaining simplicity in operation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the stabilizer is deployed at a fixed angle, then the structure is simple, but the adaptability to different flight conditions and missions is reduced

Engineering Contradiction:
Improvemission adaptabilityVSAvoidstabilizer positioning mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The stabilizer is designed with dynamic positioning capability, allowing it to be rotated between a first position (stowed against the fuselage) and a second position (deployed for flight). The stabilizer can be rotated about a hinge axis and locked in different angular positions, enabling adaptation to various flight conditions and mission requirements. This dynamic configuration provides versatility while maintaining relatively simple mechanical structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stabilizer system is segmented into a stabilizer body, a hinge mechanism, and positioning components that allow independent adjustment of the stabilizer angle. This segmentation enables the stabilizer to be positioned at different angles relative to the fuselage without requiring complete structural redesign, providing adaptability while keeping the overall mechanism simple and manageable.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12491983B2Aerial vehicle with deployable components and configurable gearbox
Publication Date: 2025.12.09 ANDURIL IND INC
  • US12491983B2 patent drawing
  • US12491983B2 patent drawing
  • US12491983B2 patent drawing

AI summary

An unmanned aerial vehicle with deployable components (UAVDC) is disclosed. The system may include a sweeping gearbox designed to deploy at least one wing from a compact to a deployed arrangement. A controller may be configured to detect launch conditions, monitor for conditions, and trigger the gearbox upon condition fulfillment. Activation of the sweeping gearbox may result in wing deployment, adapted to the detected conditions. The method may involve deploying wings using the sweeping gearbox, launching detection, monitoring for conditions, and activating the gearbox for wing deployment upon condition detection.