Depolarization Beam-Splitting Structure with Gradient-Index Protection

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Solution Overview

Problem

Existing Pancake lens-based VR and MR devices suffer from ellipticity issues due to inconsistent transmittance and reflectance of polarized components at large incident angles, leading to stray light and ghosting, particularly with micro OLED displays.

Innovation Solution

An optical structure incorporating a beam splitting film with a metal layer and a light-transmitting protective film featuring a refractive index that gradually decreases along a reference direction, protected by a base layer, to maintain consistent transmittance and reflectance across varying angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a conventional beam splitting film is used in Pancake lens-based VR/MR devices, then the device can achieve compact optical path, but the transmittance and reflectance of polarized components become inconsistent at large incident angles, causing ellipticity issues and stray light

Engineering Contradiction:
Improvedevice thicknessVSAvoidbeam splitting performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent changes the material parameters of the beam splitting film by introducing a metal layer with specific optical characteristics. The metal layer has different optical properties compared to conventional dielectric materials, enabling consistent beam splitting performance across various incident angles while maintaining the compact Pancake lens structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining metal layer and dielectric layers to form the beam splitting film. This composite material approach allows optimization of both the beam splitting function and the protection function, achieving reliable performance at large incident angles while keeping the device compact.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a metal layer is added to the beam splitting film to improve beam splitting effectiveness, then the beam splitting performance at large angles improves, but the protective function of the beam splitting film deteriorates

Engineering Contradiction:
Improvebeam splitting effectivenessVSAvoidprotective function
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent divides the beam splitting film into multiple functional layers: a metal layer for beam splitting and multiple dielectric protective layers for protection. This segmentation allows each layer to perform its specific function optimally without compromising the other, solving the contradiction between beam splitting effectiveness and protective function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric layers act as intermediary protective coatings between the metal layer and the external environment. These intermediary layers protect the metal layer from damage while allowing the metal layer to maintain its beam splitting function, thus resolving the contradiction between functionality and protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If a protective film is added to protect the beam splitting film, then the protective function improves, but the optical performance and beam splitting effectiveness deteriorate

Engineering Contradiction:
Improveprotective functionVSAvoidoptical performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent carefully controls the optical parameters (refractive index, thickness) of the protective dielectric layers to minimize their impact on optical performance. By optimizing these parameters, the protective layers provide necessary protection while maintaining high beam splitting effectiveness and optical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different material properties to different layers: the metal layer provides beam splitting functionality while the dielectric protective layers provide protection. Each layer is designed with local quality optimized for its specific function, allowing the system to achieve both protection and optical performance simultaneously.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the ellipticity of light to near-circular polarization, reducing stray light and ghosting, and maintains the beam splitting effectiveness even at large incident angles, improving the viewing experience in VR and MR devices.

Implementation Method 1

a light-transmitting protective film, located on a side of the beam splitting film away from the first surface and in contact with the beam splitting film; a phase retardation film, located on a side of the second surface away from the first surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a beam splitting film, located on a side of the first surface away from the second surface; the beam splitting film includes a metal layer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a phase retardation film, located on a side of the second surface away from the first surface

Methodology Applied
Scientific EffectPhase retardation:

Data Source

PatentUS20250216691A1Optical structure, display device and depolarization beam splitting structure
Publication Date: 2025.07.03 BEIJING ZITIAO NETWORK TECH CO LTD
  • US20250216691A1 patent drawing
  • US20250216691A1 patent drawing
  • US20250216691A1 patent drawing

AI summary

An optical structure, a display device and a depolarization beam splitting structure. The optical structure has a light incident side and a light-exiting side; and the optical structure includes a lens structure, a beam splitting film, a light-transmitting protective film, a phase retardation film and a polarizing reflective film. The lens structure includes a first surface and a second surface, the beam splitting film is located on a side of the first surface; the light-transmitting protective film is located on a side of the beam splitting film away from the first surface and in contact with the beam splitting film. The beam splitting film includes a metal layer; the light-transmitting protective film includes a structure layer; a refractive index of the structure layer gradually decreases along a reference direction; and the reference direction is a direction in which the beam splitting film points towards the light-transmitting protective film.