Dermal Patch Lancet with Automatic Needle Deployment

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Solution Overview

Problem

Current methods for obtaining physiological samples are time-consuming and burdensome, requiring subjects to travel to diagnostic labs for sample collection using standard syringes.

Innovation Solution

A dermal patch system with a lancet that automatically moves needles from an undeployed to a deployed position to puncture the skin, collect a sample, and then retract, using a mechanism involving springs and deformable tabs to facilitate easy and efficient sample collection and storage within a cartridge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If standard syringes are used for physiological sample collection, then the sample can be obtained, but the process is time-consuming and requires subjects to travel to diagnostic labs

Engineering Contradiction:
Improvesample collection efficiencyVSAvoidtime for sample collection
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The sample collection system is divided into separate functional components: a lancet for puncturing the skin, a cartridge for sample collection and storage, and a diagnostic device for analysis. This segmentation allows each component to be optimized independently and enables the system to be used in various environments without requiring laboratory facilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lancet is pre-loaded with needles in a protected undeployed position within the cartridge. When the cartridge is applied to the skin, the lancet automatically deploys the needles to perform the puncture and sample collection in advance, eliminating the need for manual syringe preparation and administration at the time of testing.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If manual syringe administration is used, then sample collection is possible, but the procedure is burdensome to the subject

Engineering Contradiction:
Improveconvenience of sample collectionVSAvoidcomplexity of sample collection system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The lancet automatically deploys its needles when engaged with the cartridge, and the cartridge automatically collects and stores the physiological sample. This self-service mechanism eliminates the need for manual needle insertion, syringe administration, and sample handling, significantly improving convenience for the subject while reducing the skill level required for operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The lancet and cartridge are designed as integrated components that work together as a single system. The lancet engages with the cartridge to transfer the physiological sample directly into the cartridge's storage compartment, merging the functions of puncturing, sample collection, and storage into one unified device that simplifies the overall procedure.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If needles are deployed to puncture skin, then physiological sample can be drawn, but the needles must be safely retracted after use

Engineering Contradiction:
Improvesafety of needle retractionVSAvoidcomplexity of needle deployment and retraction mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lancet employs a dynamic needle platform that can transition between undeployed and deployed positions. The injection spring deploys the needles when engaged with the cartridge, and the retraction spring automatically retracts them after sample collection. This dynamic mechanism ensures safe needle handling while maintaining system reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The needle platform acts as an intermediary between the lancet housing and the skin. It carries the needles from the protected undeployed position to the deployed position for puncturing, and then returns them to the housing for safe storage. This intermediary component isolates the user from the sharp needles while enabling their functional deployment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, easy, and reliable extraction of physiological samples in various environments, reducing the need for laboratory visits and improving the convenience of sample collection.

Implementation Method 1

an injection spring configured to move the needle(s) to the deployed position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

a retraction spring configured to retract the needle(s) into the housing

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 3

a plurality of deformable tabs configured to compress the retraction spring when the needle(s) are in the undeployed position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240206785A1Lancet for Use with a Dermal Patch System
Publication Date: 2024.06.27 SATIO INC
  • US20240206785A1 patent drawing
  • US20240206785A1 patent drawing
  • US20240206785A1 patent drawing

AI summary

A dermal patch system includes a lancet with three needles and a cartridge that is configured to attach to the skin of a subject. The lancet is configured automatically move the three needles from an undeployed position to a deployed position when the lancet engages with the cartridge. The three needles are configured to puncture the skin of the subject to draw a physiological sample when in the deployed position.