Desensitized Activated Carbon for Fluorinated Fluid Conditioning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Fluorinated fluids used in systems like immersion cooling react with contaminants and water, forming corrosive and soluble degradation products, which are difficult to filter and can compromise the fluid's properties, such as dielectric strength, due to the chemical activity of standard activated carbon sorbents.

Innovation Solution

A fluid conditioning system utilizing desensitized activated carbon sorbent, which is rendered hydrophobic and catalytically inactive by de-oxidizing treatments, is used in conjunction with electrically non-conductive fluorinated fluids to minimize reaction products and contaminants, thereby maintaining the fluid's integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If standard activated carbon sorbent is used to filter fluorinated fluid, then filtration capacity is improved, but harmful chemical reactions occur forming corrosive degradation products

Engineering Contradiction:
Improvefiltration capacityVSAvoidcorrosive degradation products
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The activated carbon sorbent undergoes parameter changes through oxidation treatment, transforming its surface chemistry properties. This treatment modifies the carbon surface to reduce catalytic activity while maintaining filtration capacity, thereby preventing harmful chemical reactions with the fluorinated fluid.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxidized activated carbon acts as an intermediary material between the fluorinated fluid and the filtration process. By modifying the carbon surface properties, it mediates the filtration process to avoid direct harmful chemical interactions while still achieving effective contaminant removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If activated carbon sorbent is used to remove contaminants, then filtration effectiveness is improved, but fluid properties deteriorate due to chemical reactions

Engineering Contradiction:
Improvefiltration effectivenessVSAvoidfluid composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The activated carbon sorbent is subjected to oxidation treatment that changes its surface parameters, reducing catalytic activity. This modified state allows the sorbent to filter contaminants effectively without catalyzing degradation reactions that would compromise fluid composition stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxidation treatment, which initially might seem to reduce the reactivity of activated carbon, actually converts a harmful property (catalytic activity causing degradation) into a beneficial one (chemical inertness that protects fluid stability). The treated carbon maintains filtration effectiveness while preventing harmful reactions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If standard activated carbon is used for fluid conditioning, then contaminant removal is improved, but dielectric strength decreases due to reaction products

Engineering Contradiction:
Improvecontaminant removalVSAvoiddielectric strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The activated carbon undergoes oxidation treatment that changes its surface chemical parameters, reducing catalytic activity. This modification enables effective contaminant removal through physical adsorption while minimizing chemical reactions that would generate conductive degradation products and reduce dielectric strength.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxidized activated carbon serves as an intermediary filtration medium that removes contaminants through physical adsorption mechanisms rather than chemical reactions. This approach maintains dielectric strength by avoiding the formation of conductive degradation products that would compromise electrical insulation properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the formation of corrosive and soluble byproducts, maintaining the fluid's properties and preventing contamination, as evidenced by reduced reaction products compared to standard activated carbon exposure.

Implementation Method 1

a filter including desensitized activated carbon sorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

desensitized activated carbon sorbent, which is rendered hydrophobic and catalytically inactive by de-oxidizing treatments

Methodology Applied
Scientific EffectDe-oxidizing: Reduction

Data Source

PatentUS20240226771A9Fluorinated Fluid Conditioning System
Publication Date: 2024.07.11 3M INNOVATIVE PROPERTIES CO
  • US20240226771A9 patent drawing
  • US20240226771A9 patent drawing

AI summary

Fluorinated fluid conditioning systems are described. In particular, fluorinated fluid conditioning systems including an electrically non-conductive fluorinated fluid and a filter including desensitized activated carbon sorbent are described.