Desiccant Dehumidification Mode Switching for Thermo-On Humidity Control

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Solution Overview

Problem

Conventional dehumidification devices lack the ability to select an appropriate operation mode suitable to the characteristics of the moisture adsorption unit during transitions in operation states such as thermo-on, thermo-off, and startup, leading to inefficient dehumidification due to unknown relative humidity and moisture retention in the desiccant material.

Innovation Solution

A dehumidification device with a refrigerant circuit, a moisture adsorption unit, and a control system that includes a humidity detection device and a control device to switch between operation modes based on relative humidity, ensuring the selection of the appropriate mode during transitions, using a compressor, flow path switching device, and heat exchangers to manage refrigerant flow and air passage through the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the dehumidification device alternates between adsorption mode and desorption mode without defining relation to thermo-on and thermo-off switching, then the device can perform basic dehumidification, but the operation mode becomes unsuitable during transition periods leading to degraded dehumidification capability

Engineering Contradiction:
Improvedehumidification capabilityVSAvoidoperation mode control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device determines the operation mode (adsorption or desorption) in advance before switching from thermo-on to thermo-off or vice versa. By preliminarily selecting the appropriate operation mode based on the upcoming thermal state, the system ensures that the moisture adsorption unit is properly prepared for the transition, preventing degradation of dehumidification capability during state changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device uses feedback from the thermal state (thermo-on/thermo-off conditions) to dynamically adjust and determine the operation mode. This feedback mechanism ensures that the operation mode is always appropriate for the current and anticipated thermal conditions, maintaining reliable dehumidification performance during transitions.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the compressor is suspended during adsorption mode when relative humidity is low, then energy consumption is reduced, but moisture retained in the desiccant material is desorbed causing humidity to increase in the space

Engineering Contradiction:
Improveenergy consumptionVSAvoidhumidity increase in space
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

Before suspending the compressor (thermo-off), the control device preliminarily determines to switch to desorption mode in advance. This preliminary action allows the desiccant material to release retained moisture through controlled desorption before the compressor stops, preventing unwanted humidity increase in the space when the compressor is suspended.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If the compressor is suspended during desorption mode when relative humidity is high, then energy consumption is reduced, but moisture in air is adsorbed to the desiccant material reducing dehumidification capability when thermo-on resumes

Engineering Contradiction:
Improveenergy consumptionVSAvoiddehumidification capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

Before suspending the compressor (thermo-off) during desorption mode, the control device preliminarily determines to switch to adsorption mode in advance. This preliminary switching ensures that the desiccant material is in the adsorption state before energy savings mode begins, so when the compressor resumes, the system maintains full dehumidification capability.

Inventive Principle:
Principle #10Preliminary action

4Loss of energy

If the main power supply is shut off for energy conservation, then energy consumption is reduced, but the relative humidity and moisture retention status become unknown upon restart

Engineering Contradiction:
Improveenergy consumptionVSAvoidoperation mode selection during restart
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

Upon restart after power shutdown, the control device automatically determines the appropriate operation mode without requiring manual intervention or complex sensor readings. The system self-services by selecting the suitable mode (adsorption or desorption) based on the restart condition, simplifying operation and ensuring proper functionality from the moment of restart.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for optimal selection of operation modes, enhancing dehumidification efficiency by adjusting to changing humidity conditions, maintaining dehumidification capability during startup and operation transitions, and ensuring effective moisture management in the desiccant material.

Implementation Method 1

a moisture adsorption unit (16) provided between the first heat exchanger (11a) and the second heat exchanger (11b), the moisture adsorption unit (16) adsorbing and desorbing moisture in air

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a refrigerant circuit (A) in which a compressor (13), a flow path switching device (15), a first heat exchanger (11a), an expansion device (14), and a second heat exchanger (11b) are sequentially connected by pipes, to allow refrigerant to circulate in the refrigerant circuit

Methodology Applied
Scientific EffectPhase Change: Phase Change

Implementation Method 3

a first heat exchanger (11a), an expansion device (14), and a second heat exchanger (11b) are sequentially connected by pipes

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Data Source

PatentUS10260762B2Dehumidification device with mode selection control
Publication Date: 2019.04.16 MITSUBISHI ELECTRIC CORP
  • US10260762B2 patent drawing
  • US10260762B2 patent drawing
  • US10260762B2 patent drawing

AI summary

A dehumidification device according to the present invention includes an operation control unit configured to switch between thermo-on for circulating refrigerant in a refrigerant circuit and thermo-off for suspending circulation of the refrigerant, and an operation mode control unit configured to switch an operation mode to any one of a first operation mode in which a moisture adsorption unit is caused to adsorb moisture and a second operation mode in which moisture retained in the moisture adsorption unit is caused to be desorbed. The operation mode control unit is configured to select the operation mode at a time when the thermo-on is switched from the thermo-off in response to the operation mode and a relative humidity of air in switching from the thermo-on to the thermo-off.