Vehicle Climate Control Using Desiccant Wheel for Humidity Management

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Solution Overview

Problem

Existing climate control systems for vehicles fail to efficiently manage humidity levels within vehicle compartments, leading to discomfort and increased energy consumption due to ineffective moisture removal and recirculation strategies.

Innovation Solution

A climate control system that incorporates a desiccant-based humidification/dehumidification system with a blower, heat exchanger, and valve control mechanisms to circulate and control airflow, utilizing volcanic rock particles as a desiccant to absorb and desorb moisture, and a control module to monitor and adjust operation modes based on humidity levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a desiccant-based humidification/dehumidification system is implemented, then humidity control capability is improved, but device complexity increases due to additional components like valves and blowers

Engineering Contradiction:
Improvehumidity control capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The desiccant wheel serves multiple functions: it dehumidifies during cooling mode and humidifies during heating mode. The same physical component performs opposite humidity control functions by simply reversing the airflow direction, eliminating the need for separate humidification and dehumidification systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses an intermediary desiccant material that can both absorb and release moisture. This intermediary substance mediates between the air handling system and humidity control requirements, allowing the system to achieve both dehumidification and humidification through a single component rather than requiring multiple active systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If moisture is removed from air, then comfort is improved, but energy consumption increases due to the work required for dehumidification

Engineering Contradiction:
Improveoccupant comfortVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system operates in periodic cycles where the desiccant wheel alternates between absorbing moisture during cooling periods and releasing stored moisture during heating periods. This periodic action allows the system to provide comfort during both cooling and heating modes without continuous energy input for moisture control.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system recovers the moisture absorbed by the desiccant during cooling mode and releases it during heating mode. Instead of discarding the absorbed moisture as waste, the system recovers it and puts it to useful purpose, thereby reducing overall energy consumption for humidity control across different operating conditions.

Inventive Principle:
Principle #34Discarding and recovering

3Adaptability or versatility

If airflow is circulated through the desiccant, then humidity control is improved, but system complexity increases due to valve and blower requirements

Engineering Contradiction:
Improvehumidity controlVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses dynamic valve control to redirect airflow through different paths. The valves can dynamically switch between connecting the desiccant wheel to the supply air stream for dehumidification or to the return air stream for humidification, allowing flexible adaptation to different humidity control needs without permanent complex piping.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces humidity levels, enhances occupant comfort, and decreases energy consumption by optimizing airflow and moisture management, while preventing window fogging and providing localized cooling.

Implementation Method 1

utilizing volcanic rock particles as a desiccant to absorb and desorb moisture

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

utilizing volcanic rock particles as a desiccant to absorb and desorb moisture

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

A climate control system that incorporates a desiccant-based humidification/dehumidification system with a blower, heat exchanger, and valve control mechanisms to circulate and control airflow

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 4

A climate control system that incorporates a desiccant-based humidification/dehumidification system with a blower, heat exchanger, and valve control mechanisms

Methodology Applied
Scientific EffectHeat Exchange: Heat Exchanger

Data Source

PatentUS10343497B2Method of controlling a climate control system
Publication Date: 2019.07.09 FORD GLOBAL TECH LLC
  • US10343497B2 patent drawing
  • US10343497B2 patent drawing
  • US10343497B2 patent drawing

AI summary

A method of controlling a climate control system. The method may include positioning a valve to block airflow from a desiccant to a port, permit airflow from the port to a blower, and circulate air through the desiccant and then through a trim component. The valve may be disposed between the port and the blower. The desiccant may be disposed between the blower and the valve.