Thermal Desorption Fan Negative Pressure Contaminant Flow

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Solution Overview

Problem

Current thermal desorption machinery for contaminated soil lacks security, safety, and processing efficiency, particularly in maintaining reliable operation and efficient removal of contaminants due to challenges in sealing and managing high temperatures and emissions.

Innovation Solution

A direct contact high temperature thermal desorption device with a desorber, oxidizer, and conveying channel, utilizing a fan to generate negative pressure and move contaminants downstream, enhancing the efficiency and safety of contaminant removal and oxidation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If direct contact high temperature thermal desorption is used to separate contaminants from soil, then processing efficiency and contaminant removal effectiveness are improved, but safety risks and reliability concerns worsen due to high temperature operation and potential explosions

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidoperational safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An inert gas (nitrogen or carbon dioxide) is introduced as an intermediary medium between the heat source and the contaminated soil. The inert gas serves as a heat transfer medium that prevents direct combustion and potential explosions while maintaining high temperature thermal desorption effectiveness. The inert atmosphere acts as a safety buffer that allows efficient contaminant removal without compromising operational safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high temperature is applied to release contaminants from contaminated material, then contaminant removal effectiveness is improved, but energy consumption and operational costs worsen

Engineering Contradiction:
Improvecontaminant removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system utilizes the heat generated by the controlled combustion of a portion of the contaminated material or added fuel to maintain the high temperature required for thermal desorption. The inert gas circulates through the system, transferring heat from hotter regions to cooler regions, allowing the process to sustain itself with minimal external energy input. The exothermic oxidation of contaminants also contributes to maintaining process temperature.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The process exploits phase transitions of contaminants from liquid/solid to vapor phase at elevated temperatures. By heating the contaminated material to temperatures where contaminants volatilize, the system achieves efficient separation. The phase change of water in the soil from liquid to vapor also helps in drying and removing hydrophobic contaminants, improving overall removal effectiveness without requiring excessively high temperatures.

Inventive Principle:
Principle #36Phase transitions

3Object-affected harmful factors

If sealed processing is used to prevent emissions, then environmental safety is improved, but operational complexity and difficulty of managing high temperatures worsen

Engineering Contradiction:
Improveemissions controlVSAvoidsealing and temperature management complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system extracts and removes contaminants from the contaminated soil in vapor phase through the inert gas stream. The contaminated vapor is then separated from the clean inert gas, which is recirculated back to the processing chamber. This extraction approach allows effective emissions control without requiring complete sealing of the entire system, simplifying temperature management and reducing operational complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The inert gas circulates continuously through the system in a closed loop, repeatedly passing over the contaminated material to maximize contaminant removal efficiency. The continuous circulation ensures consistent temperature distribution and maintains an inert atmosphere throughout the process, preventing emissions while avoiding the need for complex batch processing and repeated sealing operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively separates contaminants from soil, improving safety and efficiency by ensuring reliable operation and complete contaminant removal, reducing the risk of explosions and emissions, while allowing for on-site remediation of various contaminants.

Implementation Method 1

at least one fan, located between the desorber and the oxidizer, configured to generate negative pressure in the conveying channel between the desorber and the at least one fan in order to move the released contaminants downstream from the desorber

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

an oxidizer configured to oxidization of at least part of the contaminants

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

a desorber configured to perform desorption of contaminated material with direct contact in order to release contaminants from the contaminated material

Methodology Applied
Scientific EffectThermal desorption: Desorption

Implementation Method 4

direct contact high temperature thermal desorption

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP2749361B1Direct contact high temperature thermal desorption
Publication Date: 2017.03.22 SAVATERRA
  • EP2749361B1 patent drawing
  • EP2749361B1 patent drawing
  • EP2749361B1 patent drawing

AI summary

There is provided a direct contact high temperature thermal desorbtion device (100) for processing contaminated material, comprising: desorbtion means (3) for performing desorbtion of contaminated material with direct contact in order to release contaminants from the contaminated material; oxidizing means (5) for performing oxidization of at least part of the contaminants; channeling means (202) for conveying the released contaminants downstream from the desorbtion means (3) to the oxidizing means (5); and air drafting means (200), located between the desorbtion means (3) and the oxidizing means (5), for generating negative pressure in the channeling means (202) between the desorbtion means (3) and the air drafting means (200) in order to move the released contaminants downstream from the desorbtion means (3).