Desulfurization Organic Component Detection via ICP-MS

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for detecting and analyzing desulfurization organic components in flue gas desulfurization systems are inefficient, requiring complex operations, long analysis times, and high costs, making real-time monitoring and cost reduction challenging.

Innovation Solution

A method involving the preparation of standard solutions with varying concentrations of desulfurization organic components, adjustment to strong acidity, heating, and oscillation to remove carbonate ions, followed by inorganic element detection using ICP-MS or ICP-OES to quickly determine the total concentration of desulfurization organic components, thereby monitoring losses and optimizing system operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional detection methods (distillation, extraction, chromatography) are used to analyze desulfurization organic components, then measurement precision can be achieved, but analysis time becomes extremely long (6-12 hours per sample) and operational complexity increases

Engineering Contradiction:
Improvedetection accuracy of desulfurization organic componentsVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts only the necessary detection function from complex traditional methods. By using ICP-MS or ICP-OES to directly detect carbon elements in the desulfurization solution, it eliminates time-consuming steps like distillation, extraction, and chromatography separation, achieving rapid detection within 15 minutes while maintaining accuracy through direct elemental measurement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces mechanical/chemical separation systems (distillation apparatus, chromatography columns) with a spectral detection system (ICP-MS or ICP-OES). This substitution transforms a multi-step mechanical process into a single-step instrumental analysis, dramatically reducing analysis time from hours to minutes while maintaining measurement precision through direct carbon element detection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional detection methods are used, then comprehensive analysis of organic components can be performed, but operational complexity and cost increase significantly

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential detection capability needed for monitoring desulfurization solution concentration. By directly measuring carbon element content using ICP-MS or ICP-OES, it eliminates the need for complex sample preparation equipment (distillation apparatus, extraction solvents, chromatography columns), significantly reducing operational complexity while maintaining detection accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the detection parameter from measuring organic compound properties (requiring separation and identification) to measuring carbon element concentration directly. This parameter transformation simplifies the detection system by using elemental analysis instead of molecular analysis, reducing both device complexity and operational difficulty while maintaining the ability to assess desulfurization solution status

Inventive Principle:
Principle #35Parameter changes

3Reliability

If real-time monitoring of desulfurization organic components is implemented, then loss prevention and cost reduction can be achieved, but detection speed and efficiency become critical requirements

Engineering Contradiction:
Improvesystem operation stabilityVSAvoiddetection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs preliminary concentration of the desulfurization solution before detection, ensuring that the carbon element signal is sufficiently strong for accurate measurement. This preliminary preparation step enables rapid detection without requiring complex concentration equipment during the actual measurement process, maintaining both detection efficiency and reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces slow traditional analytical methods with rapid spectral detection technology. By using ICP-MS or ICP-OES for direct carbon element measurement, it achieves detection within 15 minutes compared to 6-12 hours traditionally, dramatically improving detection efficiency while maintaining the reliability needed for real-time monitoring and loss prevention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for rapid, accurate, and cost-effective monitoring of desulfurization organic components, reducing losses and consumption, and ensuring stable system operation with significantly shorter analysis times compared to traditional methods.

Implementation Method 1

inorganic element detection using ICP-MS or ICP-OES

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

ICP-OES detection of carbon elements

Methodology Applied
Scientific EffectAtomic Emission Spectroscopy:

Implementation Method 3

heating and oscillating the to-be-measured solution and the plurality of standard solutions, respectively, to substantially remove carbonate and bicarbonate ions

Methodology Applied
Scientific EffectThermal decomposition: Thermolysis

Data Source

PatentUS9314733B2Method for detecting loss of desulfurization organic components and regenerable flue gas desulfurization process
Publication Date: 2016.04.19 PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
  • US9314733B2 patent drawing

AI summary

A method for detecting paths and amount of loss of desulfurization organic components in a flue gas desulfurization system includes preparing a to-be-measured solution and a base standard solution, and diluting the base standard solution with water to a plurality of standard solutions containing different concentrations of desulfurization organic components; adjusting the to-be-measured solution and standard solutions to have a strong acidity, respectively, such that each of desulfurization organic components in the to-be-measured solution and standard solutions exists in ion forms; heating and oscillating the to-be-measured solution and standard solutions, respectively; respectively detecting carbon elements in the standard solutions, to form a linear relationship between concentrations of the desulfurization organic components in the standard solutions and detected carbon element data; and detecting carbon elements in the to-be-measured solution, and obtaining a total concentration of the desulfurization organic components in the to-be-measured solution according to the linear relationship.