Detachable Adsorption Pipes for Easy Maintenance
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing adsorption-separation devices have integrated adsorption pipes that cannot be replaced or maintained easily, leading to inconvenient operations, reduced adsorption performance, and increased maintenance costs due to loose fillings.
Innovation Solution
An adsorption-separation device design featuring detachable adsorption pipes connected between a base and top cover components with a locking mechanism, allowing for easy assembly, disassembly, and replacement of adsorption materials without specialized tools, ensuring tight filling and reliable operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If adsorption pipes are integratedly formed, then the device structure is simple, but the adsorption pipes cannot be replaced or maintained
Solution Approach 1:
The adsorption pipe is divided into multiple detachable sections that can be separated from each other. Each section can be independently removed and replaced, allowing maintenance without disassembling the entire pipe system. The segmentation includes dividing the pipe into upper and lower sections with connection mechanisms that enable easy assembly and disassembly.
Solution Approach 2:
The connection between adsorption pipe sections and the device body is made dynamic rather than fixed. Quick-connect couplings and detachable fastening mechanisms are implemented, allowing the adsorption pipes to be rapidly installed and removed without permanent attachment, thus enabling easy replacement while maintaining structural integrity during operation.
2Ease of repair
If special tools are used to suck out waste materials, then the adsorption materials can be replaced, but the operations become inconvenient and time-consuming
Solution Approach 1:
The adsorption pipe is segmented into removable sections that can be taken out as complete units. This allows adsorption materials to be replaced by simply removing and replacing pipe sections rather than extracting materials through complex suction operations, significantly simplifying the replacement process.
Solution Approach 2:
The adsorption pipe sections containing used materials are extracted as complete removable units from the device. This extraction mechanism eliminates the need for special suction tools and complex material removal procedures, allowing users to simply detach the pipe section and replace it with a new one.
3Ease of repair
If adsorption materials are filled during device operation, then replacement is possible, but the filling operation results in loose fill that reduces adsorption performance
Solution Approach 1:
By segmenting the adsorption pipe into removable sections, materials can be pre-filled and compacted outside the device, then installed as complete units. This eliminates the loose fill problem caused by attempting to fill materials through the device operation, ensuring proper material density and adsorption performance.
Solution Approach 2:
Adsorption materials are pre-filled and compacted into the pipe sections before installation. This preliminary preparation ensures proper material density and tight filling, avoiding the loose fill issue that occurs when materials are filled during device operation. The pre-prepared sections are then simply installed into the device.
4Device complexity
If adsorption pipes are integratedly formed, then the device has fewer parts, but maintenance costs increase due to inability to replace individual components
Solution Approach 1:
The adsorption pipe is segmented into multiple sections that can be independently replaced. This allows only the affected section to be replaced rather than the entire pipe system, reducing maintenance costs while maintaining a relatively simple overall device structure with standardized connection interfaces.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates quick and convenient replacement of adsorption materials, maintaining adsorption performance, reducing maintenance costs, and ensuring continuous operation reliability.
Implementation Method 1
a locking component used for compressing the adsorption pipes is arranged between the base component and the top cover component
Implementation Method 2
an adsorption-separation device including a base component, a top cover component and adsorption pipes arranged between the base component and the top cover component
Data Source
AI summary
The present invention relates to the field of adsorption-separation technology, and more particularly, to an adsorption-separation device. The device includes a base component, a top cover component and adsorption pipes arranged between the base component and the top cover component. One end of the adsorption pipe is detachably connected with the base component and, the other end of the adsorption pipe is detachably connected with the top cover component, a locking component used for compressing the adsorption pipes is arranged between the base component and the top cover component. The adsorption pipes are detachably inserted between the base component and the top cover component, the base component and the top cover component 200 are connected by the locking component to be convenient for assembly and disassembly. Therefore the adsorption-separation device can be assembled and disassembled quickly, the adsorption pipes can be easily replaced, and the low cost maintenance and the stable reliably of the device are achieved.