Detachable Atomization Battery Assembly for Reusable Components
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Solution Overview
Problem
Existing electronic atomization heating devices, such as electronic cigarettes, have high costs and poor environmental sustainability due to components that cannot be reused, as they are often welded together, leading to inefficient resource utilization and increased waste.
Innovation Solution
An electronic atomization heating device with a detachable battery assembly and e-liquid storage assembly, utilizing U-shaped metal connecting members for elastic connection of circuit boards and components, allowing for easy disassembly and reusability, reducing waste and lowering costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If components are welded together to form an integrated assembly, then structural strength and reliability are improved, but reusability deteriorates and manufacturing cost increases
Solution Approach 1:
The device is divided into separable modules: a battery assembly with circuit board and a housing assembly with heating element, connected through detachable connecting members. This segmentation allows components to be reused across different devices while maintaining structural integrity during use, resolving the contradiction between reliability and manufacturing cost.
Solution Approach 2:
The patent enables recovery and reuse of valuable components such as the battery, circuit board, and control module by designing detachable connections. Instead of welding components that become waste, the connecting members allow easy separation and reuse of expensive parts in new assemblies, reducing manufacturing costs while maintaining reliability through proper connection design.
2Stability of the object's composition
If components are welded together, then assembly stability is improved, but reusability and environmental sustainability deteriorate
Solution Approach 1:
The connecting members provide structured segmentation that maintains assembly stability during operation while enabling clean separation for reuse. The U-shaped design with positioning features ensures stable connection when assembled, but allows complete disassembly without damage, preventing component waste.
Solution Approach 2:
The connection system transitions from a static welded state to a dynamic detachable state. The connecting members provide stable electrical and mechanical connection during use, but can be easily removed and reattached to different assemblies, enabling component reuse and reducing waste while maintaining stability during operation.
3Manufacturing precision
If traditional welding methods are used to assemble components, then manufacturing precision is improved, but assembly efficiency deteriorates and installation errors increase
Solution Approach 1:
The connecting members are pre-formed with U-shaped configurations, positioning features, and elastic sections that ensure precise alignment and connection. This preliminary preparation of connection elements with built-in positioning features eliminates the need for complex welding operations during assembly, improving both precision and efficiency.
Solution Approach 2:
The patent replaces the welding mechanical process with a simpler mechanical insertion and elastic clamping system. The connecting members use elastic deformation to secure components through friction and geometric interlocking, eliminating welding operations entirely while maintaining connection precision and improving assembly speed and reducing errors.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The detachable design enables reusable components, reducing environmental impact and production costs while improving assembly efficiency and reducing installation errors.
Implementation Method 1
the two ends of the first connecting member and the two ends of the second connecting member are elastic; one end of the first connecting member is elastically abutted against the battery management module, and is detachably connected to the battery management module
Data Source
AI summary
An electronic atomization heating battery assembly includes a first housing, a battery accommodating housing, a battery, a battery management module, a control module and a connecting member. The first housing has a first receiving space. The battery accommodating housing is received in the first receiving space. The battery accommodating housing has an accommodating space. The battery is detachably received in the accommodating space. The battery management module is located at one end of the battery. The control module is located at another end of the battery. The battery management module and the control module are detachably connected to the connecting member, so that components such as the battery can be reused. The present disclosure also discloses an electronic atomization heating device having the electronic atomization heating battery assembly.