Detachable Cleaning Module Drawer for Fast Replacement
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Solution Overview
Problem
Current cleaning apparatuses, particularly for semiconductors and electronic products, are complex and have difficult-to-replace cleaning modules, leading to increased replacement costs and decreased willingness to maintain cleanliness.
Innovation Solution
A drawer-replaced cleaning apparatus with a detachable cleaning module and a lifting power module that allows effortless replacement by pulling out a drawer, featuring magnetic absorption and a trapezoidal mounting slot design for stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the cleaning module is made complex to meet cleanliness and electrostatic discharge requirements, then cleaning performance is improved, but replacement difficulty increases
Solution Approach 1:
The cleaning apparatus is divided into a stationary box and a detachable drawer module. The drawer contains the cleaning modules and can be easily removed from the box, allowing replacement of cleaning modules without moving or disassembling the entire apparatus. This segmentation enables complex cleaning functionality to be maintained while simplifying the replacement process through modular design.
Solution Approach 2:
The drawer is designed with movable characteristics, allowing it to be pulled out from the box for easy access to cleaning modules. The dynamic design of the drawer mechanism enables quick removal and installation of the drawer unit, facilitating frequent replacement of cleaning modules while maintaining the complexity of the cleaning functionality within the drawer.
2Reliability
If the cleaning module is made complex to meet cleanliness and electrostatic discharge requirements, then cleaning performance is improved, but replacement cost increases
Solution Approach 1:
By segmenting the cleaning apparatus into a permanent box and a replaceable drawer module, the patent allows the complex cleaning functionality to be concentrated in the drawer unit. When replacement is needed, only the drawer module needs to be replaced rather than the entire apparatus, thereby reducing replacement costs while maintaining high cleaning performance.
Solution Approach 2:
The drawer module is designed as a universal unit that can be repeatedly removed and installed in the box. This multi-use design allows the same drawer structure to serve multiple cleaning cycles, amortizing the complexity cost over many uses while enabling easy replacement of the entire drawer unit when needed.
3Reliability
If the cleaning module is made complex to meet cleanliness and electrostatic discharge requirements, then cleaning performance is improved, but replacement frequency decreases
Solution Approach 1:
The patent segments the cleaning system into a permanent box and a detachable drawer, enabling quick replacement of the drawer module. This segmentation allows frequent replacement of cleaning modules without the time-consuming process of disassembling complex internal components, thereby increasing replacement frequency while maintaining high cleaning performance.
Solution Approach 2:
The drawer module is pre-assembled as a complete unit containing all necessary cleaning components. This preliminary preparation allows the entire drawer to be quickly removed and replaced as a single unit, facilitating frequent replacements without needing to reassemble complex internal parts during the replacement process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates frequent and easy replacement of cleaning modules, maintaining cleanliness effectively and reducing maintenance costs.
Implementation Method 1
a top end of the lifting power module and the cleaning module adsorbs to each other. In an embodiment of the disclosure, the top end of the lifting power module and the cleaning module are magnetically adsorbed to each other.
Data Source
AI summary
A drawer-replaced cleaning apparatus comprises: a box, at least one cleaning module and a lifting power module, the box has an accommodating space and a drawer, the drawer is located in the accommodating space, and may be pulled out from one side of the box, a bottom surface of the drawer has at least one mounting slot, the at least one cleaning module is detachably disposed in the mounting slot, the lifting power module is located in the accommodating space, and disposed below the cleaning module, the lifting power module passes through the mounting slot to push the cleaning module up away from the drawer, and the lifting power module is lowered so that the cleaning module is relocated in the mounting slot. The present disclosure solves the problem that the cleaning module of the prior art is difficult to replace.