Individually Detachable Energy Storage Modules for Motor Vehicles

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Solution Overview

Problem

Existing motor vehicle energy storage systems require complex replacement of individual modules, as multiple modules must be removed even if only one is defective, leading to increased repair complexity.

Innovation Solution

The apparatus features individually detachable energy storage modules with a main body that allows for independent removal and replacement of defective modules without disassembling other modules or the entire system, utilizing a frame-like main body, carrier means with wedges for non-positive fastening, electrical connections, coolant ducts, and a sealing plate for simplified maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple energy storage modules are fastened together in a fixed configuration, then the system structure is stable and robust, but the repair complexity increases because multiple modules must be removed even if only one is defective

Engineering Contradiction:
Improvesystem structure stabilityVSAvoidmodule replacement complexity
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The energy storage system is divided into individually detachable modules, each with its own carrier means. The carrier means can be detached from the main body independently, allowing single module replacement without removing other modules. This segmentation enables maintenance of individual components while preserving the overall system structure.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the entire main body is dismantled to replace a single module, then complete system access is achieved, but the repair time and complexity increase significantly

Engineering Contradiction:
Improvesystem access completenessVSAvoidrepair duration
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The defective module is extracted from the system by detaching only its carrier means from the main body, while other modules remain in place. This selective extraction allows access to and replacement of individual modules without dismantling the entire main body structure, significantly reducing repair time.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If all carrier means are detached to replace one module, then full module accessibility is achieved, but the disassembly complexity and time loss increase

Engineering Contradiction:
Improvemodule accessibilityVSAvoiddisassembly procedure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastening system is segmented into individual carrier means, each capable of independent attachment and detachment from the main body. This segmentation provides full accessibility to each module through simple individual carrier detachment, without requiring complex disassembly procedures or detachment of other carriers.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10703187B2Apparatus for storing electric energy for a motor vehicle
Publication Date: 2020.07.07 DR ING H C F PORSCHE AG
  • US10703187B2 patent drawing
  • US10703187B2 patent drawing
  • US10703187B2 patent drawing

AI summary

An apparatus for storing electric energy for a motor vehicle includes a plurality of energy storage modules and a main body which can be fastened to the motor vehicle. Each energy storage module includes energy storage for storing the electric energy and a carrier, in which the energy storage is arranged. The carrier is fastened in an individually detachable manner to the main body in the state in which it is fastened to the motor vehicle, with the result that a first one of the energy storage modules can be removed from the apparatus without it being necessary for the carrier of a second one of the energy storage modules to be detached from the main body.