Detachable Vehicle Front Protection Device with Energy Absorbing Gaps

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Solution Overview

Problem

Current front protection devices for vehicles are bulky, costly to transport, and provide insufficient structural protection due to their large volume and material composition.

Innovation Solution

A front protection device comprising an intermediate body and detachable fenders, with a gap between the fenders and the intermediate body, allowing for separate packaging and transportation, and enabling improved energy absorption and easier maintenance by allowing only damaged components to be replaced.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the front protection device is made as a single integrated structure, then the structural strength is improved, but the transportation cost and difficulty increase due to large volume

Engineering Contradiction:
Improvestructural strengthVSAvoidtransportation efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The front protection device is divided into multiple detachable components: an intermediate body and two fenders. The fenders can be separated from the intermediate body for independent packaging and transportation, reducing the overall volume and transportation costs while maintaining structural integrity when assembled

Inventive Principle:
Principle #1Segmentation

2Strength

If the front protection device is made as a single integrated structure, then the structural strength is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvestructural strengthVSAvoidmanufacturing cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The device is segmented into modular components that can be manufactured separately and assembled. This allows for optimized production of each component, reduced material waste, and lower overall manufacturing costs while maintaining the required structural strength through proper connection design

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the front protection device is made as a single integrated structure, then the structural integrity is maintained, but the ease of repair deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of repair
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The fenders are designed as detachable components that can be easily separated from the intermediate body. When damage occurs, only the damaged fender needs to be replaced rather than the entire device, significantly reducing repair time and cost while maintaining structural integrity through secure reattachment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable fender design allows damaged components to be quickly removed and replaced with new or refurbished parts. The intermediate body can be retained and reused, reducing waste and lowering overall maintenance costs

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces transportation costs and difficulties while enhancing the buffering and energy absorption capabilities, providing improved safety for the vehicle body and occupants by allowing the fenders to bear more impact energy.

Implementation Method 1

mainly used to absorb and damp external impact forces

Methodology Applied
Scientific EffectEnergy absorption: Deformation

Implementation Method 2

absorb and damp external impact forces

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS11235721B2Front protection devices and vehicles
Publication Date: 2022.02.01 WINBO DONGJIAN AUTOMOTIVE TECHNOLOGY CO LTD
  • US11235721B2 patent drawing
  • US11235721B2 patent drawing
  • US11235721B2 patent drawing

AI summary

A front protection device for a vehicle includes an intermediate body and two fenders. The two fenders are detachably mounted at two ends of the intermediate body, respectively. A first gap is formed between each of the fenders and an outer surface of the intermediate body. The outer surface of the intermediate body refers to a surface of the intermediate body away from a vehicle body.