Detachable Fuel Tank Layout for Easy Connector Handling

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Solution Overview

Problem

Existing fuel tank systems for hydrogen-powered vehicles require complex operations for installation and removal, involving multiple steps that complicate the process.

Innovation Solution

A fuel tank design featuring a handle on one end and a connector on the other end, allowing for simple installation and removal by gripping the handle and connecting/disconnecting the connector, with the connector recessed to prevent damage and exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the fuel tank is designed with a handle and connector at opposite ends, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of installation and removalVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fuel tank is divided into distinct functional segments: a handle at one end for lifting and manipulation, and a connector at the opposite end for fuel supply connection. This segmentation allows each component to perform its specific function independently, improving operational ease without requiring complex integrated mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector acts as an intermediary element that mediates between the fuel tank and the fuel-powered device. By placing the connector at the opposite end from the handle, the design creates a clear operational sequence: lift by handle, connect by connector, enabling simple two-handed operation without mechanical complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the connector is recessed into the fuel tank body, then the reliability is improved by preventing damage, but the ease of manufacture worsens

Engineering Contradiction:
Improveconnector protectionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The connector is recessed into the fuel tank body in advance, creating a protective cavity before the connector is installed. This beforehand cushioning prevents the connector from being exposed to external damage during handling, storage, and operation, thereby improving reliability without requiring additional protective coverings or complex assembly steps.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12420631B2Fuel tank
Publication Date: 2025.09.23 TOYOTA JIDOSHA KK
  • US12420631B2 patent drawing
  • US12420631B2 patent drawing
  • US12420631B2 patent drawing

AI summary

A fuel tank comprises a circular column-shaped fuel tank body, a handle, and a first connector. The circular column-shaped fuel tank body is provided so as to be detachably attachable to a fuel-powered device. The handle is formed on one end side in a length direction of the fuel tank body. The first connector is formed on another end side in the length direction of the fuel tank body and configured such that, by installing the fuel tank body to the fuel-powered device, the first connector is connected to a second connector provided at the fuel-powered device so as to enable fuel to be supplied to the fuel-powered device.