Detachable Heating Assembly for Atomizer Maintenance
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Solution Overview
Problem
Existing atomization devices face issues with reduced heating efficiency and damaged heating assemblies due to solid oxide buildup over time, and have complex detachment procedures for maintenance, wasting time and resources.
Innovation Solution
An atomization device design featuring a detachable heating assembly surrounded by a protective holder with guide grooves and engaging portions, allowing for easy sliding and secure connection, along with a cover that sleeves the shell to facilitate maintenance and prevent dust accumulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If the heating assembly is fixedly arranged inside the atomization device, then the structural stability is improved, but the maintenance complexity increases and time is wasted when detachment is required
Solution Approach 1:
The heating assembly is divided into a separate detachable module that can be independently removed from the atomization device. This segmentation allows the heating assembly to be maintained or replaced without disassembling the entire device, resolving the contradiction between structural stability and maintenance ease.
2Stability of the object's composition
If the heating assembly is fixedly arranged inside the atomization device, then the structural stability is improved, but the detachment procedure becomes complicated and time-consuming
Solution Approach 1:
The heating assembly is pre-configured with connection structures (engaging portions and engaging recesses) that enable quick attachment and detachment. This preliminary design of the connection mechanism allows for rapid maintenance operations without complicated procedures, reducing the time loss while maintaining structural stability during normal operation.
3Ease of repair
If the heating assembly is detachable, then the maintenance ease is improved, but the structural stability may be reduced
Solution Approach 1:
The heating assembly is nested within the atomization device body with precise fitting structures. The engaging portions and engaging recesses create a nested configuration that ensures stable positioning during use while allowing easy removal when needed, balancing maintenance ease with structural stability.
4Reliability
If solid oxides accumulate on the heating assembly surface, then the heating efficiency is reduced, but the cleaning accessibility is difficult
Solution Approach 1:
The heating assembly is extracted as a separate detachable component from the atomization device. This extraction allows the heating assembly to be easily removed and taken to a cleaning station where solid oxides can be efficiently removed from the heating surface, maintaining heating efficiency while improving cleaning accessibility.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design enhances maintenance accessibility, prevents dust buildup, and maintains heating efficiency by allowing easy detachment and cleaning of components, reducing the risk of damage and improving user experience.
Implementation Method 1
The heating assembly is connected to the shell in a detachable manner and is arranged to heat a tobacco product, such that an ingredient of the tobacco product may be volatilized
Implementation Method 2
The protective holder is slidably connected to the shell along a first direction and is arranged to sleeve the heating assembly to cover an outside of the heating assembly
Implementation Method 3
The cover arranged to slidably sleeve an outer side of an end of the shell connected with the heating assembly
Data Source
Figure 1~2
Figure 3
Figure 4~5
AI summary
The present disclosure provides an atomization device (100) and a method for assembly an atomization device (100). The atomization device (100) includes: a body portion (10), a cover (20), and a protective holder (30). The body portion (10) includes a shell (11) and a heating assembly (14) connected to the shell in a detachable manner to heat a tobacco product (50) and volatilize an ingredient. The protective holder is connected with the shell along a first direction to sleeve an outer side of the heating assembly. The cover slidably covers an outer side of an end of the shell connected with the heating assembly along the first direction.