Detachable Infrared Heating Assembly for Aerosol Generation

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Solution Overview

Problem

Existing aerosol generating devices with fixed heating elements suffer from aging, damage, and surface contamination, leading to decreased taste quality and inefficiency in aerosol production.

Innovation Solution

A detachable heating assembly with a heating structure that generates infrared light waves and is spaced apart from a sleeve, allowing for easy replacement and cleaning, and a supporting base with a detachable connection to a power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed heating element is used, then the device structure is simple, but the heating element ages and contaminates leading to decreased taste quality

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidtaste quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The heating element is divided into a heating portion and a sleeve that can be separated. The heating portion can be detached from the sleeve for independent replacement, allowing the heating element to be segmented into replaceable components that can be maintained separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating element transitions from a fixed structure to a dynamic, detachable structure. The heating portion can be removed and replaced independently from the sleeve through a detachable connection mechanism, enabling dynamic maintenance and replacement without replacing the entire heating assembly.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If a fixed heating element is used, then the device is compact, but replacement and cleaning are difficult

Engineering Contradiction:
Improvedevice compactnessVSAvoidheating element replacement
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The heating element is segmented into a heating portion and a sleeve that can be separated. This segmentation allows the heating portion to be independently removed for replacement or cleaning while keeping the sleeve in place, facilitating easier maintenance without requiring complete disassembly of the device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable connection structure is pre-designed into the heating element, allowing for quick and easy separation of the heating portion from the sleeve when maintenance is needed. This preliminary design of detachable connections enables rapid replacement without complex disassembly procedures.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If thermal conduction heating is used, then the heating method is simple, but preheating time is long

Engineering Contradiction:
Improveheating method simplicityVSAvoidpreheating time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The heating method is replaced from thermal conduction to infrared radiation. The heating portion generates infrared light waves that directly heat the aerosol generating substrate without requiring prolonged thermal conduction, significantly reducing preheating time while maintaining heating effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The heating mechanism transitions from conductive heat transfer to radiative heat transfer through infrared radiation. This phase transition in the heating method allows for faster energy transfer to the substrate, reducing the time required to reach operating temperature.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy replacement and cleaning of the heating assembly, improves taste quality, and reduces preheating time, enhancing consumer experience with precise atomization and improved puffing taste.

Implementation Method 1

a heating structure including a heating portion configured to generate infrared light waves in a power-on state

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Data Source

PatentUS20250275578A1Aerosol generating device and heating assembly
Publication Date: 2025.09.04 SMOORE INTERNATIONAL HOLDINGS LIMITED
  • US20250275578A1 patent drawing
  • US20250275578A1 patent drawing
  • US20250275578A1 patent drawing

AI summary

An aerosol generating device includes: a case with an assembling opening in one end; and a heating assembly detachably mounted in the case so as to heat an aerosol generating substrate. The heating assembly includes a heating structure. The heating structure includes a heating portion for generating infrared light waves in a power-on state, and a sleeve for the infrared light waves to pass through. The heating portion is arranged in the sleeve and is at least partially spaced apart from a tube wall of the sleeve.