Detachable Mobile End-Effector for Extended Robotic Reach

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Solution Overview

Problem

The operational limitations of robotic arms restrict the range of motion and functionality of their end-effectors, limiting their ability to access and interact with objects beyond their reach.

Innovation Solution

A detachable robotic end-effector with a locomotion device, position sensors, and a control system that allows independent movement and communication with the robotic arm, enabling the end-effector to detach and reattach as needed, and includes a lock mechanism for secure attachment and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the end-effector is fixed to the robotic arm, then the structural stability is improved, but the range of motion and accessibility to objects are limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidrange of motion
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system is divided into two independent segments: the robotic arm and the end-effector. The end-effector is detachably coupled to the robotic arm through a locking mechanism, allowing it to be separated when needed. This segmentation enables the end-effector to operate independently with its own locomotion device, expanding the overall range of motion while maintaining structural stability during attached operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling between the robotic arm and end-effector is made dynamic rather than fixed. The locking mechanism allows the system to transition between attached and detached states, enabling the end-effector to adapt its operation mode based on task requirements. This dynamic configuration provides both structural stability during attachment and independence for expanded movement when detached.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the end-effector is detachable and mobile, then the range of motion is improved, but the device complexity increases

Engineering Contradiction:
Improverange of motionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The end-effector is designed with multi-functionality, incorporating both a locking mechanism for attachment to the robotic arm and an independent locomotion device for mobile operation. This universal design allows a single end-effector unit to perform multiple functions: being manipulated by the robotic arm, operating independently, or transitioning between these states, thereby reducing the need for separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The locomotion device is integrated within or alongside the end-effector structure, allowing it to be contained within the overall system footprint. The locking mechanism is nested within the coupling interface between the robotic arm and end-effector. This nesting approach minimizes the additional space and complexity required for the detachable and mobile capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If the end-effector operates independently, then the productivity is improved, but the control system complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A control system acts as an intermediary between the robotic arm and the independent end-effector. This intermediary coordinates the operations of both components, manages the locking mechanism for attachment/detachment, and integrates their movements into a cohesive system. The intermediary control layer enables independent operation while managing the overall system complexity through centralized coordination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11312025B2Robotic arm with a detachable and mobile end-effector
Publication Date: 2022.04.26 FORD GLOBAL TECH LLC
  • US11312025B2 patent drawing
  • US11312025B2 patent drawing
  • US11312025B2 patent drawing

AI summary

The present disclosure is directed toward a robotic system that includes a robotic arm, a robotic end-effector, a lock, and a control system. The robotic end-effector is detachably coupled to the robotic arm and includes a locomotion device to move the robotic end-effector independent of the robotic arm. The lock is disposed with the robotic arm and robotic end-effector, and is operable to detach and attach the robotic arm and the robotic end-effector. The control system is configured to control the robotic arm and the robotic end-effector, and to operate the lock to detach and attach the robotic arm and the robotic end-effector.