Detachable Modular Aircraft Cockpit Console for Rapid Replacement

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Solution Overview

Problem

Existing aircraft cockpit consoles require specialized technicians for time-consuming installation and removal of electronic components, hindering rapid equipment changes.

Innovation Solution

A detachable modular console with a housing, hardpoint fasteners, leveling foot, and display screen, designed for rapid component replacement using existing aircraft hardpoints, minimizing vibration and enabling quick installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional installation methods are used for electronic components in aircraft cockpits, then components can be securely installed, but the installation and removal process becomes time-consuming and requires specialized technicians

Engineering Contradiction:
Improveinstallation speedVSAvoidcomponent replacement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The console is divided into modular components that can be independently installed and removed. The housing, electronic components, and mounting mechanisms are segmented to allow rapid replacement of individual modules without affecting the entire console assembly, directly addressing the time-consuming nature of traditional component replacement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The console incorporates a detachable mounting system with hardpoint fasteners that enable dynamic reconfiguration. The console can be quickly attached to and detached from the aircraft floor hardpoints, transforming the static installation into a dynamic, rapidly deployable system that eliminates the need for specialized technicians and reduces installation time

Inventive Principle:
Principle #15Dynamics

2Reliability

If electronic components are firmly secured to prevent vibration, then reliability improves, but the ability to rapidly replace components decreases

Engineering Contradiction:
Improvecomponent stabilityVSAvoidcomponent replaceability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mounting system transitions between two states: a locked state where hardpoint fasteners securely attach the console to prevent vibration during flight, and an unlocked state where components can be rapidly removed for replacement. This dynamic mounting mechanism resolves the contradiction between firm securing for reliability and ease of replacement

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Hardpoint fasteners serve as intermediary elements between the console and the aircraft floor structure. These fasteners provide secure attachment during operation to ensure reliability while allowing rapid detachment when component replacement is needed, mediating between the conflicting requirements of stability and replaceability

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12393226B2Detachable modular console for aircraft cockpit
Publication Date: 2025.08.19 COULSON AVIATION AUSTRALIA PTY LTD
  • US12393226B2 patent drawing
  • US12393226B2 patent drawing
  • US12393226B2 patent drawing

AI summary

Disclosed herein is a detachable modular console for an aircraft cockpit. The detachable modular console comprises a housing configured to receive one or more modular electronic components, a plurality of hardpoint fasteners for detachably fastening the housing to hardpoints in a floor of the aircraft cockpit, a leveling foot to engage the floor to stabilize the console and a display screen supported by the housing. The detachable modular console can house various modular electronic components. A rail enables rapid replacement of other electronic components. The hardpoints enable the console to be secured to the floor of the cockpit.