Detachable Module System With Frangible Tabs

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Solution Overview

Problem

Existing electronic housing systems lack a modular and detachable design that allows for easy installation and removal of modules without requiring the removal of other modules, limiting flexibility and maintenance efficiency in various applications.

Innovation Solution

A detachable module system featuring a mounting plate with module mounts connected by frangible tabs, enabling individual modules to be attached and detached without affecting other modules, with each module having connectors for physical and communicative engagement with adjacent modules, allowing for customizable configurations and easy maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If electronic housings are designed as integrated non-modular units, then structural integrity and simplicity are improved, but flexibility and maintenance efficiency deteriorate

Engineering Contradiction:
Improvestructural integrityVSAvoidflexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The electronic housing system is divided into multiple independent modules (first module, second module, third module) that can be separately attached and detached from a mounting plate. Each module has standardized connectors that interface with adjacent modules, allowing the system to maintain structural integrity while enabling flexible reconfiguration and individual module replacement for maintenance.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If modules are designed to be individually detachable, then maintenance efficiency and flexibility are improved, but device complexity increases

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

All modules are designed with standardized connectors and mounting interfaces that allow them to be universally attached to the mounting plate and interconnected. This universal interface design simplifies the attachment process while enabling individual module replacement without affecting other modules, thus improving maintenance efficiency without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple independent modules are combined into a single integrated system through standardized connectors and a common mounting plate. This merging approach allows individual modules to be easily detached for maintenance while maintaining the overall system structure, balancing ease of repair with manageable system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple modules are connected in series, then system functionality and versatility are improved, but installation complexity and time increase

Engineering Contradiction:
Improvesystem functionalityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

Modules are pre-configured with standardized connectors and mounting interfaces before installation. The mounting plate has pre-defined attachment points that guide module placement. This preliminary preparation allows modules to be quickly attached in sequence without requiring complex alignment or customization during installation, reducing installation time while maintaining system functionality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system is segmented into independent modules with standardized interfaces, allowing them to be installed separately and connected in series. This segmentation enables parallel installation of multiple modules and simplifies the overall installation process compared to assembling a single integrated unit, thereby reducing installation time while achieving the desired system functionality.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8149582B2Detachable module system
Publication Date: 2012.04.03 ECOLAB USA INC
  • US8149582B2 patent drawing
  • US8149582B2 patent drawing
  • US8149582B2 patent drawing

AI summary

A detachable module system includes a plurality of modules that couple to a corresponding plurality of module mounts on a mounting plate. To install a selected module into the module system, a user translates the selected module to an engage position on its respective module mount to engage the selected module with a immediately preceding adjacent module. Any one of the modules may be identified and removed from its module mount, without requiring removal of the remaining modules. The modules may house various types of electronic devices.